Discover the epitome of excellence with our Heavy-Duty Customized Idler for Industrial Belt Conveyor, backed by a 1-Year Warranty. This bespoke idler features a maintenance-free steel construction, purpose-built to withstand the rigors of demanding environments such as coal mines. Engineered with an anti-wear, corrosion-resistant, sealed, waterproof, and dustproof design, it guarantees longevity. The anti-vibration technology ensures seamless operation and extended durability, setting a new standard for industrial performance.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we proudly harness the precision of a cutting-edge TKAS idler production line, meticulously crafted by the renowned Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines, also from Tangshan Kaiyuan, ensuring unmatched production efficiency. Our capabilities are bolstered by two advanced idler shaft material production lines from Fuzhou Sanxun, allowing us to adeptly manage a wide range of idler diameters fromφ89 mm to φ219 mm, with an impressive length range stretching from 190 mm to 2200 mm.Our steadfast commitment to superior craftsmanship is exemplified in our choice of premium special steels for idlers, sourced from renowned suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes. These materials underscore our dedication to delivering exceptional quality.
Our dedication to precision is evident in our specialized steel pipe straightening process, a meticulous method that remarkably reduces ovality and straightness errors of roller rings by 50% compared to the MT821 standard. We have impressively lowered the idler's simulated frictional resistance from 0.025 to 0.023, while elevating radial runout from 1.0 mm to an outstanding 0.35 mm. Post-straightening straightness has been refined from 1.0 mm to a remarkable 0.20 mm. With an axial load surpassing 15 KN as per MT821 standards, our idlers boast a longevity exceeding 45,000 hours, achieving a higher precision grade.
Our production line exemplifies technological prowess, achieving full automation at every stage, from straightening and pipe cutting to boring, stamping, welding, and assembly. This seamless integration represents the zenith of efficiency and innovation, ensuring premium quality at each step.
Our idler shaft processing facilities utilize sophisticated, fully automated production lines, executing precise operations like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. With distances between two milled grooves as minimal as 190mm,our capabilities extend to accommodate workpieces with a maximum length of an impressive 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, featuring robust, enduring welding craftsmanship. This ensures the idler shell remains wear-free throughout its extensive service life of no less than 45,000 hours, offering unmatched reliability.
2. Our idlers incorporate specialized bearings and stamped bearing housings with double-layer seals. This advanced design provides exceptional sealing and minimized rotational resistance, significantly extending the lifespan. We utilize elite bearings from esteemed brands like SKF, guaranteeing unparalleled performance.
3. The idlers' dustproof capabilities conform stringently to MT821 - 1999 regulations, while their waterproof performance also meets these rigorous standards, ensuring optimum durability.
4. All steel materials undergo thorough pre-treatment to achieve the St2-1/2 level. Components involving welded structures are crafted in strict adherence to national welding standards, ensuring conformity with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers boast an even more impressive coefficient not exceeding 0.02, underscoring our dedication to exceptional engineering and performance excellence.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment boasts a registered capital of 260 million yuan and spans over a monumental area of 650 mu, translating to approximately 433,333 square meters. Within this extensive territory, we've constructed 200,000 square meters of cutting-edge factory buildings, accompanied by 13,200 square meters of space dedicated to offices, accommodation, and essential facilities. Our infrastructure is powered by over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This commitment has led to an extraordinary annual sales revenue of 500 million yuan, marking us as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence in technology. Celebrated as a national high-tech enterprise, we serve as a model for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have earned high commendations from the China Heavy Machinery Industry Association, recognized for our steadfast commitment to contracts and our stellar reputation. Our trademarks and products symbolize excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to cater to a variety of requirements. Our flagship products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is embedded in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, noted for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Embrace the spirit of innovation and excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd.; a beacon of industry leadership, consistently rejuvenating its product suite with an unwavering commitment to revolutionary design and state-of-the-art research and development. Our team of seasoned professionals excels in harmoniously blending existing technologies with groundbreaking innovations, boldly confronting technical challenges to lay down an unshakeable foundation. This foundation propels pioneering advancements and ensures a dynamic trajectory towards future success.
Industry Conveyor
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