Experience unparalleled durability with our factory's custom-made conveyor idler, expertly engineered for maintenance-free performance. This anti-wear, anti-corrosion, sealed, waterproof, and dustproof marvel is crafted with high-quality steel, ensuring resilience against vibrations and longevity for your industrial belt conveyor needs.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our esteemed company, Yuanping Xingsheng Machinery Manufacturing Co., Ltd., is proud to feature a state-of-the-art TKAS idler production line, meticulously crafted by the prestigious Tangshan Kaiyuan. Complementing this is a trio of semi-automatic idler production lines, all conceived by the same renowned manufacturer. Moreover, we possess two highly advanced idler shaft material production lines, the brainchild of the illustrious Fuzhou Sanxun, empowering us with the capability to process a vast array of idlers with diameters starting fromφ89 mm and extending up to φ219mm, and offering an impressive length capacity that spans from 190mm to an outstanding 2200mm.Our dedication to unparalleled quality is underscored by our choice of exceptional special steels for idlers, sourced from prestigious suppliers such as Xuzhou Guanghuan and the renowned Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our unwavering commitment to superior quality is demonstrated through our specialized process of straightening steel pipes. This meticulous method reduces ovality and straightness errors of roller rings by an astounding 50% compared to the MT821 standard. Impressively, the idler's simulated frictional resistance coefficient has been reduced from 0.025 to 0.023. Radial runout has seen a significant improvement, reduced from 1.0 mm to a remarkable 0.35 mm, while post-straightening straightness is enhanced from 1.0 mm to an outstanding 0.20 mm. Boasting an axial load surpassing 15 KN, as per the MT821 standard, our idlers achieve a lifespan elevated by one precision grade, surpassing an impressive 45,000 hours.
Our production line is a marvel of technological advancement, achieving full automation throughout every step of the idler production process. From straightening and pipe cutting to boring, stamping, welding, and assembly, our operations epitomize efficiency and innovation, setting a benchmark in the industry.
Our idler shaft processing utilizes cutting-edge fully automatic production lines. These lines are capable of executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations on the idler shaft. Remarkably, the distance between two milled grooves can be as minimal as 190mm,with the capacity to process workpieces extending up to a substantial maximum length of 2200mm.
Technological level
1, Our idlers are ingeniously designed for easy replacement. The welding craftsmanship is solid and enduring, ensuring no wear on the idler shell throughout its standard service life, which impressively lasts no less than 45,000 hours, showcasing the reliability and durability of our products.
2, Our idlers are equipped with specialized bearings and stamped bearing housings featuring double-layer seals. This design ensures exceptional sealing, minimal rotational resistance, and extended longevity, offering peace of mind and unmatched performance. We utilize elite bearings from reputable imported brands, ensuring optimal performance and reliability that meets the highest standards of excellence.
3, The idlers' external dustproof capabilities adhere strictly to the MT821 - 1999 regulations, guaranteeing robust protection. Their waterproof performance is equally compliant with these rigorous standards, offering comprehensive safety and functionality.
4, Every steel material undergoes thorough pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are crafted in strict adherence to national welding standards, ensuring structural conformity and excellence in alignment with the latest national criteria.
5, The upper idlers boast a precise rotational resistance coefficient of 0.022 or below, while the lower idlers maintain an even lower coefficient, not exceeding 0.02. This attests to our commitment to superior engineering, ensuring exceptional performance and efficiency.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished national 'Little Giant' enterprise renowned for its prowess in the domain of belt conveyors. Our company stands as a paragon of excellence with a substantial registered capital of 260 million yuan. Expansively spread over 650 mu, approximately 433,333 square meters, we boast 200,000 square meters of meticulously developed, state-of-the-art factory buildings. Our premises further feature 13,200 square meters devoted to elegant offices, luxurious accommodation, and essential auxiliary facilities. Equipped with over 500 sophisticated belt conveyor processing machinery sets, our total assets are a remarkable 800 million yuan. At the forefront of innovation, we integrate cutting-edge design, rigorous research, and meticulous manufacturing to craft novel, distinctive belt conveyors, achieving an impressive annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines brightly as a beacon of technological innovation and excellence. Esteemed as a national high-tech enterprise, we proudly serve as a demonstration enterprise for intelligent manufacturing in Shanxi Province. Our accolade-rich journey includes the prestigious Enterprise Technology Center of Shanxi Province and the Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Commended by the China Heavy Machinery Industry Association, we are celebrated for our reliability and outstanding reputation. Our trademarks and products bear the hallmark of excellence in Shanxi Province, reflecting our AAA-level quality and reputation. A doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology further underscores our commitment to advancement. Our innovative strides are fortified by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our contributions to national standards and scientific research have set high benchmarks, earning esteemed recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's offerings lies a diverse array of belt conveyors, each engineered with meticulous precision to meet a wide spectrum of needs. Our flagship products, such as the DTL general fixed series, DSJ telescopic series, and DTC large inclination series, have garnered acclaim in markets stretching across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele is a testament to our excellence, including industry titans like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is anchored in a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and innovative excellence, with aspirations to become the foremost belt conveyor manufacturing hub, renowned for superior intelligence and scale. Our vision is to emerge as a national single champion enterprise. Upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we execute strict process and quality control. This steadfast dedication has earned us the unwavering trust of our users, enabling market expansion and securing a 100% repeat purchase rate among loyal patrons, who consistently extol our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is dedicated to nurturing talent and fostering innovation. Through continuous investment in talent acquisition and development, we have cultivated a robust platform for growth, attracting industry elites. Our structured, multi-generational talent echelon blends the wisdom of senior experts, the vigor of middle-aged professionals, and the innovation of youthful minds. Collaborations with prestigious universities, research institutions, and leading domestic enterprises have bolstered our R&D and innovation capabilities, propelling us to the forefront of technological advancements.
Embrace the spirit of relentless innovation and exceptional quality with Yuanping Xingsheng Machinery Manufacturing Co., Ltd. Renowned for its unwavering dedication to excellence, Xingsheng Machinery has continually revitalized its product catalogue, passionately diving into cutting-edge design and advancing R&D initiatives. Seamlessly integrating novel technologies with existing methodologies, the company has successfully navigated an array of technical challenges, laying down a strong foundation that fuels its visionary development and future-forward momentum.
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