Introducing our premium factory custom-made conveyor idler, a true pinnacle of engineering excellence. This maintenance-free masterpiece is designed with anti-wear and anti-corrosion properties and features a sealed waterproof and dustproof construction. Its anti-vibration high-quality steel ensures durability and reliability, setting a new standard in conveyor idler technology.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly presents a state-of-the-art TKAS idler production line, meticulously developed by the esteemed Tangshan Kaiyuan. Complementing this are three semi-automatic production lines, also from Tangshan Kaiyuan, reflecting our commitment to superior craftsmanship. Our advanced facilities include two idler shaft material production lines, innovatively engineered by Fuzhou Sanxun, empowering us with the versatility to process idlers across a wide diameter spectrum.φ89 mm-φ219 mm alongside an impressively diverse length capability ranging from 190 mm to 2200 mm. Our steadfast dedication to premium quality is underscored by sourcing elite special steels from renowned providers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unmatched performance.
Our relentless pursuit of excellence is demonstrated through precise steel pipe straightening techniques that remarkably diminish ovality and straightness discrepancies by 50% compared to MT821 standards. Our idlers showcase a reduced simulated frictional resistance coefficient from 0.025 to 0.023; radial runout is enhanced from 1.0 mm to a remarkable 0.35 mm, while post-straightening straightness is refined from 1.0 mm to an exceptional 0.20 mm. With an axial load capacity surpassing the MT821 standard 15 KN, our idlers boast an impressive lifespan exceeding 45,000 hours, elevating them by one precision grade.
Our production facility represents the pinnacle of technological prowess, achieving full automation in every facet of idler production. From straightening to pipe cutting, boring, stamping, welding, and assembly, our processes epitomize seamless efficiency and cutting-edge innovation.
Our idler shaft processing is executed on cutting-edge fully automatic lines, delivering precision in servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations on the idler shaft. The capability to achieve minimal groove distances of 190mm, and process workpieces up to 2200mm
Technological level
1, With a focus on seamless replacement, our idlers are designed with robust welding techniques ensuring durability. The wear-resistant idler shell maintains integrity throughout its impressive service life of no less than 45,000 hours.
2, Our idlers feature specialized bearings and stamped bearing housings with dual-layer seals, ensuring exceptional sealing, minimal rotational resistance, and extended longevity for optimal performance. We guarantee performance by utilizing elite bearings from reputable imported brands.
3, The dustproof and waterproof capabilities of our idlers are meticulously engineered to meet the stringent MT821 - 1999 standards, ensuring unrivaled environmental resilience.
4, Every steel component is rigorously pre-treated to achieve the St2-1/2 standard. For welded structures, manufacturing adheres strictly to national welding criteria, ensuring conformity with the latest national regulations.
5, Our commitment to engineering excellence is reflected in the rotational resistance coefficient of our upper idlers, precisely controlled at 0.022 or below, while the lower idlers maintain an even lower coefficient, not exceeding 0.02.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' leading enterprise in the dynamic field of belt conveyors. With an impressive registered capital of 260 million yuan, our expansive facility covers 650 mu, or approximately 433,333 square meters. We proudly showcase 200,000 square meters of cutting-edge factory buildings, complemented by 13,200 square meters of offices, accommodation, and auxiliary facilities. Equipped with over 500 advanced sets of belt conveyor processing equipment, our total assets reach a remarkable 800 million yuan. As pioneers in integrating state-of-the-art design, research, and manufacturing, we specialize in delivering innovative and unique belt conveyors, generating remarkable annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly stands as a paragon of technological innovation and excellence. Celebrated as a national high-tech enterprise, we serve as a demonstration enterprise for intelligent manufacturing in Shanxi Province. Our distinguished accolades include the Enterprise Technology Center of Shanxi Province and the acclaimed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. With commendations from the China Heavy Machinery Industry Association, we are renowned for our adherence to contracts and excellent reputation. Our trademarks and products epitomize Shanxi Province's AAA-level quality and reputation. Our collaboration with the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology, featuring a doctoral workstation, underscores our commitment to advancement. We safeguard our innovation with 4 invention patents, 7 newly applied ones, and 52 utility model patents. Our contributions to national standards and scientific research establish benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Central to Xingsheng Company's exceptional offerings is an impressive range of tailor-made belt conveyors, expertly crafted to satisfy diverse industrial requirements. Our flagship products comprise the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These superior products have carved a niche in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry leaders such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is guided by a profound philosophy anchored in a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and innovative excellence, aspiring to emerge as the premier belt conveyor manufacturing hub, distinguished by its superior intelligence and scale. Our vision is to ascend as a national single champion enterprise. Upholding the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous process and quality control measures. This steadfast dedication has garnered the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate from loyal patrons who consistently extol our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is unwaveringly committed to nurturing talent and fostering cutting-edge innovation. By persistently investing in talent acquisition and development, we have developed a robust growth platform that attracts industry elites. Our structured, multi-generational talent echelon seamlessly integrates the wisdom of seasoned experts, the vigor of middle-aged professionals, and the ingenuity of youthful minds. Collaborations with eminent universities, research institutions, and top domestic enterprises have significantly enhanced our research and development capabilities, propelling us to the forefront of technological advancements.
With an unwavering dedication to innovation and a legacy of unparalleled excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. continually reinvigorates its product portfolio. Our passion for revolutionary design and cutting-edge research and development seamlessly integrates with the transformation of existing technologies. By triumphantly overcoming a multitude of technical challenges, our company has laid a formidable foundation that relentlessly drives our pioneering advancements forward.
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