Introducing our Premium Factory Custom-made Maintenance-free Conveyor Idler, a marvel of engineering excellence! Crafted to endure with anti-wear, anti-corrosion features, this idler is sealed, waterproof, dustproof, and anti-vibration, ensuring unparalleled durability. Made from the finest high-quality steel, our conveyor idler is designed for those who demand the best.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our esteemed company, Yuanping Xingsheng Machinery Manufacturing Co., Ltd., stands proud with our state-of-the-art TKAS idler production line, a masterpiece by the renowned Tangshan Kaiyuan. Complementing this are three advanced semi-automatic idler production lines, also from Tangshan Kaiyuan, exemplifying precision and performance. To further reinforce our manufacturing prowess, we have integrated two sophisticated idler shaft material production lines engineered by the illustrious Fuzhou Sanxun, empowering us to produce a versatile range of idlers with diameters varying impressively fromφ89 mm-φ219mm, and an impressive length range spanning from 190mm - 2200mm.Our unwavering commitment to excellence is highlighted by our choice of high-grade special steels, sourced from prestigious suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring durability and reliability in all our products.
Our dedication to superior quality is second to none. Through meticulous straightening processes, we dramatically reduce ovality and straightness errors of roller rings by 50% compared to the MT821 standard. The frictional resistance coefficient is marvelously decreased from 0.025 to 0.023; radial runout is refined from 1.0 mm to a remarkable 0.35 mm; while straightness after straightening is improved to an outstanding 0.20 mm. With an axial load surpassing 15 KN per MT821 standard, our idlers achieve a lifespan elevated by one precision grade, lasting an impressive 45,000 hours.
Marvel at our cutting-edge production line, a beacon of technological innovation, achieving full automation in every idler production step. From straightening and pipe cutting to boring, stamping, welding, and assembly, each phase showcases a seamless confluence of efficiency and advanced technology.
In idler shaft processing, we employ state-of-the-art fully automatic production lines, executing precise operations like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves. The precision in crafting allows for a minimal groove distance of 190mm,and a substantial workpiece maximum length capability of 2200mm,
Technological Level
1, Our idlers are designed with ingenuity for effortless replacement, featuring robust welding craftsmanship that guarantees no wear on the idler shell throughout its extensive service life, lasting no less than an impressive 45,000 hours.
2, Equipped with specialized bearings and stamped bearing housings with double-layer seals, our idlers promise exceptional sealing, minimal rotational resistance, and extended durability. We deploy elite bearings from reputable imported brands to ensure optimal performance and longevity.
3, Our idlers' dustproof capabilities rigorously comply with MT821 - 1999 regulations, while their waterproof performance is equally aligned with these demanding standards, ensuring reliability in any environment.
4, Each steel material undergoes comprehensive pre-treatment to reach the St2-1/2 level. Parts involving welded structures are crafted in strict accordance with national welding standards, ensuring structural compliance with the latest national criteria.
5, The upper idlers boast a rotational resistance coefficient of precisely 0.022 or below, while the lower idlers possess an even lower coefficient, not exceeding 0.02, showcasing our unwavering commitment to superior engineering and unmatched performance.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd.—a national 'Little Giant' and a distinguished leader in the belt conveyor industry. With a remarkable registered capital of 260 million yuan, our expansive domain spans 650 mu, equivalent to an impressive 433,333 square meters. Within this vast expanse, we have expertly developed 200,000 square meters of cutting-edge factory facilities. Additionally, our premises encompass 13,200 square meters devoted to offices, accommodation, and essential auxiliary infrastructure. Our state-of-the-art belt conveyor processing boasts over 500 advanced sets of equipment, contributing to our total assets of an extraordinary 800 million yuan. Perfectly blending innovation in design, research, and manufacturing, we proudly present unique and pioneering belt conveyors, generating a remarkable annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a pinnacle of technological innovation and exceptional quality. Celebrated as a national high-tech enterprise, we are the proud model enterprise for intelligent manufacturing in Shanxi Province. Our distinctions include the recognized Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Endorsed by the China Heavy Machinery Industry Association, we are renowned for our unwavering commitment to contracts and our exceptional reputation. Our trademarks and products are celebrated as benchmarks of excellence in Shanxi Province, evidenced by our AAA-level quality and reputation. Embodying further commitment to advancement, we house a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovation is safeguarded by 4 invention patents and 7 newly applied ones, complemented by 52 utility model patents. Our contributions span national standards and scientific research, establishing benchmarks with provincial and local standards, earning esteemed recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's distinguished portfolio lies an extensive range of belt conveyors, each masterfully crafted to address a spectrum of industrial needs. Our signature products, the DTL general fixed series, DSJ telescopic series, and DTC large inclination series, have firmly established their presence in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy is firmly anchored in the strategic pillars of 'talent, quality, service, innovation, scale, and brand.' Our unwavering dedication to specialization, refinement, and innovative excellence propels us toward becoming the foremost belt conveyor manufacturing powerhouse distinguished by superior intelligence and scale. Our aspiration to ascend as a national single champion enterprise remains steadfast. By upholding the profound principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we ensure rigorous process and quality control. This relentless commitment has earned us the enduring trust and loyalty of our customers, paving the way for market growth and securing a 100% repeat purchase rate among our devoted patrons, who consistently praise our unparalleled product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and driving innovation. Through continuous investment in talent acquisition and development, we have established a formidable growth platform that attracts the industry's brightest minds. Our well-structured, multi-generational talent framework integrates the wisdom of seasoned experts, the dynamic energy of mid-career professionals, and the innovative spirit of young talents. Strategic collaborations with leading universities, research institutions, and top domestic enterprises have bolstered our R&D and innovation capabilities, propelling us to the vanguard of technological advancements.
With a steadfast commitment to innovation and a tradition of excellence, Xingsheng Machinery has consistently revitalized its product offerings. We passionately engage in groundbreaking design and advanced R&D of new products, seamlessly transforming existing technologies. Overcoming a myriad of technical challenges, our company has established a robust foundation that propels pioneering development forward. This relentless pursuit of excellence ensures that every product stands as a testament to our unwavering dedication to quality and advancement.
Industry Conveyor
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