Discover the exceptional craftsmanship of our High Quality Factory Custom-made Conveyor Idler, engineered to be maintenance-free and resistant to wear, corrosion, and vibration. This sealed, waterproof, and dustproof idler, made from premium steel, is designed to endure the most demanding industrial environments, ensuring reliability and long-lasting performance.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we are proud to feature a state-of-the-art TKAS idler production line, meticulously crafted by the illustrious Tangshan Kaiyuan. Complementing this are three semi-automatic idler production lines from the same esteemed manufacturer. Our technological prowess is further fortified by two advanced idler shaft production lines developed by the renowned Fuzhou Sanxun, empowering us to expertly process a broad spectrum of idlers with diameters ranging fromφ89 mm to φ219mm and showcasing an impressive length capacity from 190mm to 2200mm. Our commitment to excellence is further demonstrated by sourcing high-quality special steels from prestigious suppliers such as Xuzhou Guanghuan and the esteemed Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our unwavering dedication to superior quality is evident in our specialized straightening process for steel pipes, drastically reducing ovality and straightness errors of roller rings by an astonishing 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient has been superbly reduced from 0.025 to 0.023, while radial runout has dramatically improved from 1.0 mm to a remarkable 0.35 mm. Post-straightening, the straightness is enhanced from 1.0 mm to an outstanding 0.20 mm. With an axial load surpassing 15 KN, as per the MT821 standard, our idlers' lifespan exceeds an impressive 45,000 hours, elevating them by one precision grade.
Our production line represents the pinnacle of technological advancement, achieving full automation across every facet of the idler production process, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless operation exemplifies efficiency and innovation at its finest.
Employing cutting-edge technology, our idler shaft processing utilizes fully automatic production lines capable of executing precision tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations on the idler shaft. Notably, the distance between two milled grooves can be as minimal as 190mm, while having the capacity to process workpieces up to a substantial maximum length of 2200mm
Technological level
1, Our idlers are ingeniously designed for hassle-free replacement, with robust, enduring welding craftsmanship that ensures no wear on the idler shell throughout its exceptional service life, lasting no less than 45,000 hours.
2, Each idler features specialized bearings and precisely stamped bearing housings with double-layer seals, ensuring exceptional sealing, minimal rotational resistance, and extended longevity. For optimal performance, we employ elite bearings from reputable imported brands, ensuring unparalleled reliability.
3, Our idlers' external dustproof capabilities adhere strictly to the MT821-1999 regulations, with waterproof performance equally compliant with these rigorous standards.
4, All steel materials undergo meticulous pre-treatment to achieve the St2-1/2 level, while parts involving welded structures are crafted in strict adherence to national welding standards, ensuring structural conformity with the latest national criteria.
5, The upper idlers boast a rotational resistance coefficient precisely at 0.022 or below, while the lower idlers maintain an even lower coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished 'Little Giant' in the world of belt conveyors. With a formidable registered capital of 260 million yuan, our expansive domain stretches over 650 mu, equivalent to a grand 433,333 square meters. Within this vast expanse, we have meticulously crafted 200,000 square meters of cutting-edge factory buildings, alongside 13,200 square meters devoted to offices, accommodation, and auxiliary facilities. Boasting over 500 advanced sets of belt conveyor processing equipment, our total assets soar to an impressive 800 million yuan. Embracing the forefront of design, research, and manufacturing, we specialize in delivering groundbreaking and unique belt conveyors. This dedication is reflected in our remarkable annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a luminary of technological brilliance and innovation. Celebrated as a national high-tech enterprise, we are a testament to intelligent manufacturing as a demonstration enterprise in Shanxi Province. Our honors include the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Esteemed by the China Heavy Machinery Industry Association, we are lauded for our steadfast commitment to contracts and exceptional reputation. Our trademarks and products are emblematic of excellence in Shanxi Province, showcasing our AAA-level quality and reputation. Our commitment to advancement is further exemplified by the doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Innovation is at our core, safeguarded by 4 invention patents and 7 newly applied ones, complemented by 52 utility model patents. Our contributions to national standards and scientific research have set benchmarks with provincial and local standards, garnering prestigious recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
Central to Xingsheng Company's offerings is a diverse array of belt conveyors, each crafted with precision to address varied requirements. Our signature products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These exceptional products have secured prestigious positions in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our core philosophy is anchored in a strategic allegiance to 'talent, quality, service, innovation, scale, and brand.' We remain unwavering in our quest for specialization, refinement, and innovative brilliance, aspiring to become the foremost belt conveyor manufacturing hub, celebrated for its exceptional intelligence and scale. Our vision is to rise as a national single champion enterprise. We uphold the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' conducting rigorous process and quality control. This steadfast dedication has earned us the unyielding trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal patrons, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is committed to nurturing talent and fostering innovation. By investing continuously in talent acquisition and development, we have established a robust growth platform that attracts industry elites. Our structured, multi-generational talent echelon seamlessly integrates the wisdom of senior experts, the dynamism of middle-aged professionals, and the creativity of youthful minds. Collaborations with renowned universities, research institutions, and leading domestic enterprises have fortified our R&D and innovation capabilities, propelling us to the cutting edge of technological advancements.
With an unwavering commitment to innovation and a legacy of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. has consistently revitalized its product offerings. The company passionately engages in both groundbreaking design and advanced R&D of new products, while seamlessly enhancing and transforming existing technologies. By surmounting a multitude of technical challenges, Xingsheng Machinery has established a solid foundation that propels its pioneering development forward, ensuring it remains at the forefront of industry advancements.
Industry Conveyor
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