Introducing our premium-grade Factory Custom-made Conveyor Idlers, designed for unparalleled durability and efficiency. Our idlers are crafted to endure the most challenging environments with their maintenance-free, anti-wear, anti-corrosion, sealed, waterproof, and dustproof features, all while delivering exceptional anti-vibration performance. Produced with high-quality steel, these conveyor idlers promise reliability and longevity in any industrial setting.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our distinguished company, Yuanping Xingsheng Machinery Manufacturing Co., Ltd., proudly showcases an elite TKAS idler production line engineered by the illustrious Tangshan Kaiyuan. This is complemented by three state-of-the-art semi-automatic idler production lines from the same renowned manufacturer. Additionally, our facility is home to two cutting-edge idler shaft material production lines, crafted by the esteemed Fuzhou Sanxun. We are equipped with the advanced capability to process a diverse array of idlers, accommodating diameters ranging fromφ89 mm to φ219mm, with an impressive length range stretching from 190mm to 2200mm.Our commitment to excellence is further highlighted by our selection of premium special steels for our idlers, sourced from reputable suppliers such as Xuzhou Guanghuan and the distinguished Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our relentless pursuit of superior quality is evident in our specialized steel pipe straightening processes. This precise technique reduces ovality and straightness deviations of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient has been remarkably reduced from 0.025 to 0.023. Radial runout has been significantly enhanced from 1.0 mm to a remarkable 0.35 mm, and post-straightening straightness is elevated from 1.0 mm to an outstanding 0.20 mm. Meeting an axial load exceeding 15 KN, as outlined by the MT821 standard, our idlers boast a lifespan that exceeds 45,000 hours, elevating them by one precision grade.
Our production line is a testament to cutting-edge technology, achieving full automation across every phase of the idler production process: from straightening and pipe cutting to boring, stamping, welding, and assembly. This seamless integration epitomizes top-tier efficiency and innovative prowess.
Our idler shaft processing is executed with cutting-edge fully automatic production lines, adept at precise servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations on the idler shaft. Remarkably, the distance between two milled grooves can be as minimal as 190mm,while accommodating workpieces up to an impressive maximum length of 2200mm.
Thetechnological level
1, Our idlers boast an ingenious design that facilitates easy replacement and robust welding craftsmanship, ensuring the idler shell remains wear-free throughout its impressive service life, which lasts no less than 45,000 hours.
2, Our idlers are enhanced with specialized bearings and stamped bearing housings featuring double-layer seals. This advanced design guarantees superior sealing, minimal rotational resistance, and extended longevity for enduring performance. We rely on elite bearings sourced from reputable imported brands to achieve optimal performance.
3, The idlers' dustproof capabilities are rigorously aligned with the MT821 - 1999 regulations, and their waterproof performance adheres to these high standards, ensuring maximum protection and reliability.
4, Every steel material undergoes comprehensive pre-treatment to meet the St2-1/2 level. For welded structures, manufacturing strictly complies with national welding standards, ensuring that all structural elements conform to the latest national criteria.
5, The rotational resistance coefficient of the upper idlers is accurately set at 0.022 or below, while the lower idlers maintain an even lower coefficient, not exceeding 0.02, affirming our dedication to superior engineering and unmatched performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished national 'Little Giant' enterprise that shines in the belt conveyors sphere. With a robust registered capital of 260 million yuan, our expansive domain stretches across 650 mu, translating to an impressive 433,333 square meters. Our cutting-edge facilities encompass 200,000 square meters of meticulously developed factory buildings, alongside 13,200 square meters devoted to modern offices, comfortable accommodation, and supportive auxiliary spaces. Equipped with more than 500 sophisticated sets of belt conveyor processing equipment, our assets reach an impressive total of 800 million yuan. By seamlessly integrating cutting-edge design, pioneering research, and expert manufacturing, we specialize in crafting innovative and distinctive belt conveyors, driving an admirable annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly stands as a beacon of technological innovation and excellence. As a recognized national high-tech enterprise, we are a model of intelligent manufacturing in Shanxi Province. Honored as the Enterprise Technology Center of Shanxi Province, we also house the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Praised by the China Heavy Machinery Industry Association, we are celebrated for our steadfast commitment to contracts and our outstanding reputation. Our trademarks and products are synonymous with excellence in Shanxi Province, boasting an AAA-level for quality and reputation. Our dedication to advancement is further exemplified by a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. We proudly hold 4 invention patents and 7 newly applied patents, complemented by 52 utility model patents. Our contributions to national standards and scientific research have set benchmarks, earning esteemed recognitions within Shanxi and Xinzhou City.
3. Main Products and Customers
At the forefront of Xingsheng Company's offerings is a diverse array of meticulously designed belt conveyors. Our flagship products, including the DTL general fixed series, DSJ telescopic series, and DTC large inclination series, are engineered to cater to a wide range of requirements. These exceptional products have captivated markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele features industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We remain unwavering in our quest for specialization, refinement, and unparalleled innovation, aspiring to become the foremost belt conveyor manufacturing hub, celebrated for its superior intelligence and scale. Our vision is to ascend as a national single champion enterprise. Guided by the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we execute rigorous process and quality control. This steadfast dedication has garnered the unwavering trust of our users, facilitating market expansion and ensuring a remarkable 100% repeat purchase rate among loyal patrons who consistently praise the unparalleled quality of our products.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is unwaveringly committed to nurturing talent and fostering innovation. Through continuous investment in talent acquisition and development, we have established a robust growth platform that attracts industry elites. Our structured, multi-generational talent echelon seamlessly incorporates the wisdom of senior experts, the energy of middle-aged professionals, and the innovative spirit of youthful minds. Collaborations with renowned universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, propelling us to the forefront of technological advancements.
Driven by an unwavering dedication to innovation and a tradition of unparalleled excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. has consistently invigorated its extensive range of product offerings. With a passion for pioneering design and cutting-edge R&D of novel products, we transform existing technologies with seamless expertise. Overcoming numerous technical challenges, we have solidified a formidable foundation that accelerates our visionary development trajectory.
Industry Conveyor
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