Introducing our High Quality Factory Custom-made Conveyor Idler: engineered to be maintenance-free and expertly designed to be Anti-wear, Anti-corrosion, Sealed, Waterproof, Dustproof, and Anti-vibration. Crafted with the finest high-quality steel, this idler promises durability and reliability in your industrial applications.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly showcases our state-of-the-art TKAS idler production line, meticulously engineered by the esteemed Tangshan Kaiyuan. In addition to this, we operate three semi-automatic idler production lines, also by Tangshan Kaiyuan, ensuring unmatched precision and efficiency. Our capabilities are further augmented by two advanced idler shaft material production lines, designed by the renowned Fuzhou Sanxun. This enables us to adeptly handle a comprehensive range of idlers with varying diameters, tailored to meet your needs with unparalleled exactitude.φ89 mm-φ219mm and an impressive length range spanning from 190mm - 2200mm. Our unwavering dedication to excellence is evidenced by our use of high-grade special steels for idlers, sourced exclusively from distinguished suppliers such as Xuzhou Guanghuan and the renowned Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our steadfast commitment to superior quality is demonstrated through specialized straightening processes for steel pipes. This meticulous endeavor significantly diminishes the ovality and straightness errors of roller rings by a remarkable 50% compared to the MT821 standard. The simulated frictional resistance coefficient of our idlers has impressively reduced from 0.025 to 0.023. Moreover, radial runout has been substantially enhanced from 1.0 mm to an extraordinary 0.35 mm, and straightness post-straightening has improved from 1.0 mm to an outstanding 0.20 mm. Exceeding an axial load of 15 KN as per MT821 standard, our idlers boast an increased lifespan of over 45,000 hours, elevated by one precision grade.
Our production line stands as a testament to modern technological marvels, achieving full automation throughout the idler production process. From straightening, pipe cutting, boring, stamping, welding, to assembly, each step epitomizes efficiency and cutting-edge innovation.
Meticulously processed on our cutting-edge fully automatic production lines, our idler shafts undergo precise operations including servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations. Notably, the distance between two milled grooves can be as minimal as 190mmwith the capacity to process workpieces up to an impressive maximum length of 2200mm
Technological level
1, Our idlers are ingeniously designed for effortless replacement. The welding craftsmanship is robust and enduring, ensuring that the idler shell remains untouched by wear throughout its remarkable standard service life of no less than 45,000 hours.
2, Our idlers feature specially designed bearings and stamped bearing housings with double-layer seals. This sophisticated design ensures exceptional sealing, minimal rotational resistance, and unparalleled longevity. For optimal performance, we incorporate elite bearings sourced from reputable imported brands, ensuring the highest standards of quality and reliability.
3, With an unwavering commitment to quality, our idlers' external dustproof capabilities strictly adhere to the MT821 - 1999 regulations, and its waterproof performance is in full compliance with these stringent standards.
4, Every steel material undergoes comprehensive pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict accordance with national welding standards, ensuring impeccable structural conformity with the latest national criteria.
5, The upper idlers boast a rotational resistance coefficient of precisely 0.022 or below, while the lower idlers maintain an even lower coefficient, not exceeding 0.02, underscoring our unwavering commitment to superior engineering and unparalleled performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' enterprise renowned for its excellence in belt conveyors. With a formidable registered capital of 260 million yuan, our expansive facility covers 650 mu, equivalent to approximately 433,333 square meters. This includes 200,000 square meters of meticulously developed, state-of-the-art factory buildings, complemented by 13,200 square meters dedicated to offices, accommodation, and auxiliary facilities. Our sophisticated arsenal boasts over 500 advanced belt conveyor processing equipment, culminating in total assets of 800 million yuan. We integrate cutting-edge design, research, and manufacturing processes to deliver innovative and exclusive belt conveyors, achieving a remarkable annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a beacon of technological innovation and excellence. Recognized as a national high-tech enterprise, we proudly serve as a demonstration enterprise for intelligent manufacturing in Shanxi Province. Our accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Commended by the China Heavy Machinery Industry Association, we are celebrated for our unwavering commitment to contracts and exemplary reputation. Our trademarks and products are the epitome of excellence in Shanxi Province, backed by AAA-level quality and reputation. Our dedication to advancement is further exemplified by a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovation is robustly patent-protected with 4 invention patents, 7 newly applied patents, and 52 utility model patents. Our contributions to national standards and scientific research set benchmarks with provincial and local standards, earning us esteemed recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's offerings is a sophisticated portfolio of belt conveyors, each meticulously engineered to satisfy diverse needs. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These outstanding products have firmly established their presence in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele comprises industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is anchored in a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, refinement, and innovative excellence, with the aspiration to emerge as the preeminent belt conveyor manufacturing hub, synonymous with superior intelligence and scale. Our vision is to become a national single champion enterprise. Upholding the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we exercise rigorous process and quality control. This unwavering dedication has earned us the unwavering trust of our users, facilitating market expansion and ensuring an impeccable 100% repeat purchase rate among loyal patrons who consistently laud our exceptional product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is devoted to nurturing talent and fostering groundbreaking innovation. With a relentless commitment to talent acquisition and development, we have established a robust growth platform that attracts industry elites. Our structured, multi-generational talent echelon harmoniously blends the wisdom of senior experts, the vigor of middle-aged professionals, and the fresh innovation of youthful minds. Strategic collaborations with renowned universities, research institutions, and leading domestic enterprises have fortified our R&D and innovation capabilities, propelling us to the forefront of technological advancements.
With unwavering dedication to innovation and an esteemed tradition of excellence, Xingsheng Machinery ceaselessly rejuvenates its product range. The company passionately engages in groundbreaking design and cutting-edge R&D of novel products, while seamlessly transforming existing technologies. By overcoming a multitude of technical challenges, Xingsheng Machinery has forged a strong foundation, propelling its pioneering development to new heights.
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