Discover the epitome of durability and performance with our High Quality Factory Custom-made Conveyor Idler. Engineered for excellence, this maintenance-free marvel boasts anti-wear, anti-corrosion properties, and features sealed, waterproof, and dustproof construction. Its anti-vibration design, coupled with premium steel, ensures unparalleled reliability for your industrial belt conveyor needs.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our esteemed company, Yuanping Xingsheng Machinery Manufacturing Co., Ltd., proudly presents a state-of-the-art TKAS idler production line, expertly crafted by the renowned Tangshan Kaiyuan. This is further enhanced by three semi-automatic lines from the same prestigious manufacturer. We also possess two advanced idler shaft material lines, developed by the illustrious Fuzhou Sanxun, extending our unparalleled capabilities to process a diverse range of idlers with diameters ranging fromφ89 mm-φ219mm, and an impressive length spectrum spanning from 190mm - 2200mm.Our devotion to superior quality is further exemplified by the use of high-quality special steels sourced from prominent suppliers, including Xuzhou Guanghuan and the esteemed Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our unwavering commitment to quality is evident in our specialized straightening processes for steel pipes, dramatically reducing ovality and straightness errors by a remarkable 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively reduced from 0.025 to 0.023. We have significantly enhanced radial runout from 1.0 mm to an exceptional 0.35 mm, with post-straightening straightness improved from 1.0 mm to an outstanding 0.20 mm. Ensuring an axial load beyond 15 KN, as per the MT821 standard, our idlers boast a lifespan elevated by one precision grade, surpassing 45,000 hours.
Our production line stands as a testament to technological advancement, achieving full automation across every stage of idler production. This includes straightening, pipe cutting, boring, stamping, welding, and assembly, embodying a seamless fusion of efficiency and innovation.
Our cutting-edge fully automatic idler shaft processing line executes precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove, elevating our production capabilities. The distance between two milled grooves can be as minimal as 190mm,with a capacity to handle workpieces up to a substantial maximum length of 2200mm.
Technological Level
1. Ingeniously designed, our idlers are crafted for effortless replacement. The welding craftsmanship is robust and enduring, ensuring the idler shell remains wear-free throughout its standard service life, which impressively extends to no less than 45,000 hours.
2. Specially developed, our idlers feature precision bearings and stamped bearing housings with double-layer seals, guaranteeing exceptional sealing, minimal rotational resistance, and prolonged longevity. Our idlers utilize elite bearings from reputable imported brands, ensuring optimal performance and reliability.
3. The idlers' dustproof capabilities adhere strictly to the MT821 - 1999 regulations, and their waterproof performance meets these stringent standards unequivocally.
4. Every steel material undergoes rigorous pre-treatment to achieve the esteemed St2-1/2 level. For welded structures, we adhere strictly to national welding standards, ensuring our products meet the latest national criteria.
5. The rotational resistance coefficient of our upper idlers is meticulously maintained at 0.022 or below, while the lower idlers feature an even lower coefficient of no more than 0.02, showcasing our dedication to superior engineering and performance.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Welcome to Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished national 'Little Giant' enterprise making waves in the belt conveyor industry. We stand proud with a formidable registered capital of 260 million yuan. Our expansive campus, stretching over 650 mu or about 433,333 square meters, features 200,000 square meters of cutting-edge factory buildings. Additionally, our facilities include 13,200 square meters for offices, accommodations, and essential auxiliary structures. Equipped with over 500 advanced belt conveyor processing machines, our total assets are an impressive 800 million yuan. Merging innovative design, rigorous research, and precision manufacturing, we deliver exceptional belt conveyors, driving our annual sales revenue to a remarkable 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. epitomizes technological prowess and excellence. As a national high-tech enterprise, we are a prime exemplar of intelligent manufacturing in Shanxi Province. Our honors include the Enterprise Technology Center of Shanxi Province and the revered Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Acknowledged by the China Heavy Machinery Industry Association, we uphold an unblemished reputation for contract integrity. Our trademarks and products are celebrated as paragons of excellence in Shanxi Province, adorned with a AAA-level quality and reputation rating. Our partnership with the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology, through a doctoral workstation, underscores our commitment to advancement. We safeguard our innovations with 4 invention patents and 7 newly filed patents, in addition to 52 utility model patents. Our contributions to national standards and groundbreaking research have established benchmarks with provincial and local standards, earning prestigious recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company proudly offers a diverse spectrum of belt conveyors, each crafted to address specific needs with precision. Our signature products—the DTL general fixed series, DSJ telescopic series, and DTC large inclination series—have secured a strong foothold in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and other regions. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is guided by a philosophy anchored in 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our dedication to specialization, refinement, and innovative excellence, with aspirations to become the leading belt conveyor manufacturing entity, renowned for intelligence and scale. Our ambition is to be recognized as a national single champion enterprise. Adhering to principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we maintain stringent process and quality control. This steadfast commitment has earned us the trust of our clientele, enabling market growth and ensuring a 100% repeat purchase rate among our loyal customers, who continuously commend our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is committed to fostering talent and nurturing innovation. Through ongoing investment in talent acquisition and development, we have established a dynamic growth platform that attracts top industry professionals. Our structured, multi-generational talent echelon integrates the wisdom of seasoned experts, the energy of mid-career professionals, and the creativity of young innovators. Partnerships with renowned universities, leading research institutions, and prominent domestic enterprises have bolstered our R&D and innovation capabilities, placing us at the forefront of technological progress.
With an unwavering dedication to innovation and a proud tradition of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. persistently rejuvenates its product lineup. By passionately engaging in revolutionary design and cutting-edge R&D for new products, the company seamlessly transforms existing technologies. Surmounting a multitude of technical challenges, Xingsheng Machinery has laid a formidable foundation that propels its pioneering advancements ever forward, ensuring a future replete with groundbreaking developments.
Tailored Conveyor Idler for Industrial Belt Conveyor, 1 Year Warranty
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