Introducing our High-Quality Factory Custom-Made Conveyor Idler, engineered to be maintenance-free, with anti-wear, anti-corrosion properties, and a sealed, waterproof, dustproof, and anti-vibration design. Our idler is crafted from the finest high-quality steel, ensuring robust performance and durability for industrial applications.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. prides itself on a state-of-the-art TKAS idler production line, acquired from the reputable Tangshan Kaiyuan. This line is augmented by three semi-automatic idler production lines, also from Tangshan Kaiyuan, and further supported by two advanced idler shaft material production lines from Fuzhou Sanxun. This extensive setup empowers us to efficiently process idlers with diameters ranging impressively fromφ89 mm to φ219 mm, and offers impressive length capabilities stretching from 190 mm to 2200 mm.We meticulously select high-grade special steels for our idlers, sourced from the distinguished Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO). This choice underscores our dedication to unparalleled quality and performance.
Our relentless pursuit of quality excellence is evident in our specialized steel pipe straightening process, which significantly minimizes ovality and straightness errors by 50% compared to the MT821 standard. The idler's frictional resistance coefficient is refined to a remarkable 0.023 from 0.025, with radial runout improved to 0.35 mm from 1.0 mm, and post-straightening straightness enhanced to 0.20 mm from 1.0 mm. Our idlers, capable of enduring axial loads over 15 KN as per MT821 standards, boast an extended lifespan exceeding 45,000 hours.
Our production line is a testament to technological advancement, achieving total automation in the idler production process, including straightening, pipe cutting, boring, stamping, welding, and assembly. This efficient and innovative operation underscores our commitment to excellence.
Our idler shaft processing leverages state-of-the-art fully automatic production lines, facilitating precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, and center hole drilling. The flat groove milling operations can achieve a minimum groove distance of 190mm, with a maximum workpiece length capability of 2200mm.
Technological level
1. Our idlers are innovatively designed for seamless replacement, with robust, long-lasting welding craftsmanship ensuring no shell wear throughout a standard service life exceeding an impressive 45,000 hours.
2. Equipped with precision-engineered bearings and stamped bearing housings featuring double-layer seals, our idlers offer superior sealing, minimal rotational resistance, and extended durability. We source elite bearings from globally renowned brands to ensure optimal performance and reliability.
3. Adhering rigorously to MT821 - 1999 standards, our idlers excel in external dustproof capabilities, with waterproofing equally compliant with these stringent regulations.
4. Every steel material undergoes rigorous pre-treatment to achieve the St2-1/2 level. Welded structures are crafted in strict alignment with national standards, ensuring conformity with the latest criteria.
5. The rotational resistance coefficient of our upper idlers is maintained at a precise 0.022 or below, while the lower idlers boast an even lower coefficient, not exceeding 0.02, reflecting our unwavering commitment to engineering excellence.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' distinguished in the belt conveyor industry. Our company is fortified with a robust registered capital of 260 million yuan. Spanning an extensive 650 mu, or approximately 433,333 square meters, we've expertly developed 200,000 square meters of cutting-edge factory infrastructure. Our facilities also encompass 13,200 square meters purposefully designed for offices, accommodations, and auxiliary functions. Equipped with over 500 state-of-the-art belt conveyor processing units, our total assets proudly stand at an impressive 800 million yuan. By seamlessly integrating advanced design, pioneering research, and high-quality manufacturing, we specialize in crafting innovative and unique belt conveyors, achieving a remarkable annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a paragon of technological innovation and excellence. As a celebrated national high-tech enterprise, we are a model of intelligent manufacturing in Shanxi Province. Our honors include the prestigious Enterprise Technology Center of Shanxi Province and the Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Commended by the China Heavy Machinery Industry Association, we uphold a stellar reputation for contract fidelity and remarkable product excellence. Our trademarks epitomize quality in Shanxi Province, showcasing our esteemed AAA-level status. Through our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment, we drive forward-thinking advancements. Our innovation is safeguarded by 4 invention patents and 7 new applications, complemented by 52 utility model patents. Setting benchmarks, our contributions to both national and provincial standards have earned significant acknowledgment in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's offerings lies an impressive array of belt conveyors, each meticulously crafted to satisfy a spectrum of needs. Our standout products, including the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have secured a prominent position in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry leaders such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is anchored in a strategic dedication to 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and innovative brilliance, aspiring to lead as the unrivaled belt conveyor manufacturing hub, celebrated for its superior intelligence and scale. Our vision is to rise as a national single champion enterprise. Upholding principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we exercise meticulous process and quality control. This steadfast dedication has garnered the enduring trust of our users, facilitating market growth and ensuring a 100% repeat purchase rate from loyal patrons, who continually commend our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is unwavering in nurturing talent and fostering innovation. Through consistent investment in talent acquisition and development, we have crafted a robust growth platform that magnetizes industry elites. Our structured, multi-generational talent framework fuses the wisdom of senior experts, the vitality of middle-aged professionals, and the creativity of youthful minds. By collaborating with eminent universities, research institutions, and leading domestic enterprises, we've fortified our R&D and innovation capabilities, propelling us to the vanguard of technological advancements.
With an unwavering dedication to innovation and a legacy of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. continuously rejuvenates its product lineup. We ardently partake in pioneering design and cutting-edge R&D, effortlessly evolving our existing technologies. By surmounting a multitude of technical challenges, we have laid a formidable groundwork that propels our forward-thinking and transformative growth.
Industry Conveyor
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