Introducing our High Quality Factory Custom-made Conveyor Idler, masterfully engineered to deliver maintenance-free, anti-wear, anti-corrosion performance. This sealed, waterproof, and dustproof innovation leads the industry in vibration resistance, crafted from premium steel to ensure unparalleled conveyor efficiency.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our esteemed Yuanping Xingsheng Machinery Manufacturing Co., Ltd., proudly operates a state-of-the-art production line for TKAS idlers, meticulously designed by the illustrious Tangshan Kaiyuan. Complementing this are three additional semi-automatic lines from the same renowned manufacturer, coupled with two advanced idler shaft material lines from the prestigious Fuzhou Sanxun. Our facility boasts the remarkable capability to precisely process a diverse array of idlers with diameters spanning fromφ89 mm to φ219 mm, with lengths ranging impressively from 190 mm to 2200 mm.Our commitment to quality is further highlighted by our selection of premium special steels for our idlers. These are sourced from the distinguished Xuzhou Guanghuan and the renowned Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring top-tier durability and performance.
At the heart of our commitment to excellence lies a rigorous straightening process for steel pipes, which dramatically reduces ovality and enhances straightness, trimming errors by a notable 50% below the MT821 standard. This precision engineering decreases the simulated frictional resistance coefficient from 0.025 to 0.023, significantly improves radial runout from 1.0 mm to an unparalleled 0.35 mm, and elevates straightness post-straightening from 1.0 mm to an exemplary 0.20 mm. Surpassing an axial load capacity of 15 KN as per MT821 standards, our idlers boast a lifespan enhanced by one precision grade, exceeding 45,000 hours.
Our production process epitomizes technological excellence, achieving comprehensive automation in every phase, from straightening, pipe cutting, and boring to stamping, welding, and assembly. This fully automated operation stands as a beacon of efficiency and cutting-edge innovation.
Our advanced idler shaft processing employs state-of-the-art fully automatic lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. This allows for precise adjustments, with the minimal distance between two milled grooves being a mere 190mm, while accommodating workpieces up to a maximum length of 2200mm.
Technological level
1, Our idlers feature an intelligent design for effortless replacement, while our robust welding craftsmanship ensures a durable and wear-free idler shell throughout its impressive service life exceeding 45,000 hours.
2, Our idlers are equipped with high-performance bearings and stamped bearing housings with double-layer seals. This design guarantees exceptional sealing, minimal rotational resistance, and an extended lifespan. We exclusively utilize elite bearings from respected imported brands, ensuring optimal performance and reliability.
3, Our idlers' external dustproof capabilities strictly adhere to the MT821 - 1999 regulations, with waterproof performance equally meeting these rigorous standards for superior protection.
4, Each steel material undergoes thorough pre-treatment to meet the St2-1/2 level. For components involving welded structures, meticulous adherence to national welding standards ensures conformity with the latest national regulations.
5, The precise rotational resistance coefficient of our upper idlers is maintained at 0.022 or below, while the lower idlers achieve an even lower coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and peak performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the extraordinary realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., proudly designated as a national 'Little Giant' enterprise, leading the field of belt conveyors with unmatched prestige. With a significant registered capital of 260 million yuan, our expansive facility spans an impressive 650 mu, or 433,333 square meters. Within this domain, 200,000 square meters are dedicated to our meticulously designed, state-of-the-art factory buildings. Our modern premises also encompass 13,200 square meters for offices, accommodation, and auxiliary facilities, ensuring an optimal working environment. Equipped with over 500 advanced sets of belt conveyor processing equipment, our assets reach a remarkable total of 800 million yuan. At the intersection of cutting-edge design, research, and manufacturing, we deliver innovative and unique belt conveyor solutions, driving an impressive annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a pinnacle of innovation and excellence in the industry. As a nationally recognized high-tech enterprise, we proudly represent intelligent manufacturing in Shanxi Province. Our esteemed accolades include titles such as the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Celebrated by the China Heavy Machinery Industry Association, we are lauded for our contract integrity and outstanding reputation. Our trademarks and products are adorned with the AAA-level quality mark, symbolizing excellence in Shanxi Province. Our commitment to advancement is further showcased by a doctoral workstation within the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovation is fortified with 4 invention patents and 7 newly applied ones, complemented by 52 utility model patents. Our contributions have left an indelible mark on national standards and scientific research, setting benchmarks with provincial and local standards, while earning esteemed recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's offerings are our expertly crafted belt conveyors, tailored to meet a spectrum of needs. Our flagship products include the DTL general fixed series, DSJ telescopic series, and DTC large inclination series, all of which enjoy widespread acclaim. These outstanding products have firmly established their presence across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele features industry leaders such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We unwaveringly pursue specialization, refinement, and innovative excellence, positioning ourselves to become the leading belt conveyor manufacturing hub, renowned for superior intelligence and scale. Our vision is to rise as a national single champion enterprise. Guided by the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast dedication has earned us the trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal patrons, who continually commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is committed to cultivating talent and fostering innovation. Through continuous investment in talent acquisition and development, we have built a robust growth platform that attracts industry elites. Our structured, multi-generational talent structure blends the wisdom of senior experts, the vigor of middle-aged professionals, and the innovation of youthful minds. Partnerships with leading universities, research institutions, and top domestic enterprises have bolstered our R&D and innovation capabilities, propelling us to the forefront of technological advancements.
With an unwavering dedication to innovation and an enduring tradition of excellence, Xingsheng Machinery has consistently rejuvenated its product lineup. The company passionately engages in groundbreaking design and cutting-edge R&D for new products, while seamlessly enhancing existing technologies. By surmounting numerous technical challenges, Xingsheng Machinery has laid a strong foundation that fuels its pioneering development and propels its progress into the future.
Industry Conveyor
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