Indulge in the zenith of technological advancement with our meticulously crafted Custom-made Maintenance-free Steel Belt Conveyor Idler. This masterpiece is designed with exceptional features, including anti-wear, corrosion-resistant characteristics, and boasts a sealed, waterproof, and dustproof design, making it ideal for the toughest environments like coal mines. Its anti-vibration properties ensure seamless operation and remarkable longevity, setting a new standard for durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly operates an ultra-modern TKAS idler production line, flawlessly engineered by the illustrious Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from the same prestigious manufacturer. Our capabilities are further solidified with two advanced idler shaft material production lines from Fuzhou Sanxun, allowing us to proficiently process a wide spectrum of idler diameters ranging fromφ89 mm to φ219 mm, while offering an exceptional length range from 190 mm to 2200 mm.Our commitment to unrivaled quality is epitomized by our choice of premium-grade special steels for our idlers, all sourced from prominent suppliers such as Xuzhou Guanghuan and the esteemed Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our rigorous pursuit of excellence is showcased in our specialized steel pipe straightening process, drastically minimizing ovality and straightness errors of roller rings by an extraordinary 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient has been expertly reduced from 0.025 to 0.023, while radial runout has been significantly improved from 1.0 mm to a groundbreaking 0.35 mm. Post-straightening straightness is refined to an astonishing 0.20 mm from 1.0 mm. With an axial load exceeding 15 KN as per the MT821 standard, our idlers reach a higher precision grade, surpassing an incredible lifespan of 45,000 hours.
Our production line epitomizes technological superiority, achieving seamless full automation across every phase, including straightening, pipe cutting, boring, stamping, welding, and assembly. This flawless operation stands as the ultimate representation of efficiency and innovation.
Our idler shaft processing utilizes cutting-edge fully automated production lines, expertly performing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Impressively, the distance between two milled grooves can be as minimal as 190mm,while effortlessly accommodating workpieces up to a tremendous maximum length of 2200mm.
The pinnacle of technological advancement is embodied in our idlers' design.
1. Our idlers are ingeniously engineered for effortless replacement, featuring welding craftsmanship that is both robust and enduring. This ensures no wear on the idler shell throughout its remarkable service life, lasting no less than 45,000 hours.
2. Our idlers boast specialized bearings and stamped bearing housings with sophisticated double-layer seals, guaranteeing superb sealing, minimal rotational resistance, and extended longevity. We utilize elite bearings from world-renowned brands like SKF for unparalleled performance.
3. The idlers' external dustproof capabilities strictly comply with the MT821 - 1999 regulations, with waterproof performance also adhering fully to these stringent standards.
4. Every steel material undergoes painstaking pre-treatment to reach the St2-1/2 level. Parts involving welded structures are crafted in stringent adherence to national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment stands out with a remarkable registered capital of 260 million yuan and an expansive area covering 650 mu, equivalent to 433,333 square meters. Within this vast domain, state-of-the-art factories span 200,000 square meters, complemented by 13,200 square meters dedicated to offices, accommodation, and vital amenities. Equipped with over 500 advanced belt conveyor processing machines, our infrastructure contributes to an astounding total asset value of 800 million yuan. By harmoniously blending visionary design, groundbreaking research, and top-tier manufacturing, we deliver innovative and unparalleled belt conveyors. This commitment has bestowed upon us an extraordinary annual sales revenue of 500 million yuan, reaffirming our status as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and technological excellence. Celebrated as a national high-tech enterprise, we embody intelligent manufacturing leadership in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We proudly hold high commendations from the China Heavy Machinery Industry Association, recognized for our steadfast commitment to contracts and our impeccable reputation. Our brand stands as a symbol of quality, boasting an AAA-level status in Shanxi Province. We drive innovation through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive prowess is fortified by 4 invention patents and 7 newly filed applications, along with 52 utility model patents. Our profound contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an exceptional lineup of belt conveyors, each masterfully crafted to meet diverse requirements. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have received widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and more. Our esteemed clientele comprises industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is rooted in strategic pillars of 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, recognized for superior intelligence and scale. Our vision is to attain recognition as a national single champion enterprise. By upholding principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality control measures. This steadfast commitment has earned us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately devoted to nurturing talent and fostering innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts top-tier industry talent. Our structured, multi-generational talent hierarchy seamlessly integrates the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of emerging young minds. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly strengthened our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Immerse yourself in the world of innovation and unmatched excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a trailblazing force that redefines its product lineup with an unyielding fervor for groundbreaking design and state-of-the-art research and development. Our team of seasoned experts excels in harmoniously merging existing technologies with groundbreaking innovations, boldly addressing technical challenges to forge a resilient foundation that propels visionary development and sustained progress.
Industry Conveyor
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