Dive into the future of innovation with our bespoke Maintenance-free Steel Belt Conveyor Idler. This masterpiece is meticulously engineered to be anti-wear, corrosion-resistant, sealed, waterproof, and dustproof, making it an ideal choice for challenging environments such as coal mines. Its advanced anti-vibration design ensures unparalleled smoothness and durability, setting new standards in performance and longevity.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we take immense pride in operating a state-of-the-art TKAS idler production line, crafted with precision by the acclaimed Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from the same distinguished manufacturer. Additionally, our two sophisticated idler shaft material production lines from Fuzhou Sanxun empower us to adeptly cater to a diverse array of idler diameters ranging fromφ89 mm to φ219 mm, offering an exceptional length range that spans from 190 mm to 2200 mm.Our steadfast commitment to excellence is showcased in our choice of premium special steels for idlers, sourced from elite suppliers such as Xuzhou Guanghuan and the renowned Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our relentless pursuit of peak quality is evident in our unique steel pipe straightening process, which dramatically reduces ovality and straightness errors of roller rings by an astounding 50% compared to the MT821 standard. With remarkable advancements, the idler's simulated frictional resistance coefficient has diminished from 0.025 to a mere 0.023, while radial runout has improved dramatically from 1.0 mm to an impressive 0.35 mm. Post-straightening, straightness is refined from 1.0 mm to an exquisite 0.20 mm. Boasting an axial load exceeding 15 KN, as per the MT821 standard, our idlers' lifespan is elevated to a new echelon of precision, surpassing an exceptional 45,000 hours.
Our production line stands as a beacon of technological supremacy, achieving full automation at every stage, from straightening, pipe cutting, and boring to stamping, welding, and assembly. This seamless integration epitomizes the zenith of efficiency and innovation in manufacturing.
Our idler shaft processing utilizes cutting-edge fully automated production lines, expertly executing precision tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, and drilling center holes, culminating in the milling of flat grooves on the idler shaft. Notably, the distance between two milled grooves can be as precise as 190mm,while accommodating workpieces up to an impressive maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for hassle-free replacement, featuring robust welding craftsmanship that resists wear on the idler shell, ensuring an extraordinary service life of at least 45,000 hours.
2. These idlers boast specialized bearings and precision-stamped bearing housings with double-layer seals, ensuring exceptional sealing, minimal rotational resistance, and extended longevity. We utilize premium bearings from renowned brands like SKF for unrivaled performance.
3. Adhering strictly to the MT821 - 1999 regulations, our idlers' external dustproof capabilities and waterproof performance fully comply with these rigorous standards.
4. Every steel material undergoes meticulous pre-treatment to attain the St2-1/2 level, with parts involving welded structures manufactured in strict accordance with national welding standards, ensuring seamless alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely calibrated to 0.022 or below, while the lower idlers boast an even more impressive coefficient of no more than 0.02, underscoring our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., where we are recognized as a national 'Little Giant' and a prominent leader in the belt conveyor industry. Our esteemed establishment features a substantial registered capital of 260 million yuan and spans an impressive area of 650 mu, equivalent to about 433,333 square meters. Within this vast expanse, we have developed 200,000 square meters of state-of-the-art factory buildings, along with 13,200 square meters dedicated to offices, accommodations, and essential amenities. Our infrastructure is bolstered by over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors, achieving an extraordinary annual sales revenue of 500 million yuan, affirming our status as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of innovation and technological excellence. Recognized as a national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our esteemed accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have received high commendations from the China Heavy Machinery Industry Association for our unwavering commitment to contracts and stellar reputation. Our trademarks and products represent excellence, bearing an AAA-level quality and reputation in Shanxi Province. We stimulate progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative capabilities are protected by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our substantial contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to meet a variety of needs. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is centered on our strategic focus of 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous process and quality control measures. This steadfast commitment has earned us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately devoted to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts top-tier industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with distinguished universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; where passion for groundbreaking design and cutting-edge R&D fuels a relentless drive to revolutionize our product lineup. Our team of experts seamlessly combines existing technologies with novel advancements, boldly tackling technical challenges to build a rock-solid foundation that propels pioneering development and forward momentum.
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