Step into a new realm of industrial innovation with the Custom-made Maintenance-free Steel Belt Conveyor Idler from Yuanping Xingsheng Machinery Manufacturing Co., Ltd. Each idler is a marvel of meticulous engineering, designed to overcome the harshest environments with its suite of features, including anti-wear, corrosion-resistant, sealed, waterproof, and dustproof capabilities. Perfectly suited for demanding settings such as coal mines, this idler's advanced anti-vibration mechanism ensures flawless operation and elevated durability, setting unprecedented standards in industrial performance.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we proudly host a TKAS idler production line, a testament to the masterful engineering of Tangshan Kaiyuan. Complementing this are three additional semi-automatic production lines from the same distinguished manufacturer. Our expertise is further bolstered by two cutting-edge idler shaft material production lines from Fuzhou Sanxun, empowering us to expertly handle a wide spectrum of idler diameters with precision and efficiency.φ89 mm to φ219 mm and extending to an impressive length range from 190 mm to 2200 mm.Our dedication to top-tier quality is evident in our selection of high-grade special steels for idlers, sourced from leading suppliers such as Xuzhou Guanghuan and the illustrious Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our commitment to excellence shines through our specialized steel pipe straightening process, effectively halving the ovality and straightness deviations of roller rings by an impressive 50% compared to the MT821 standard. The idler's frictional resistance coefficient impressively drops from 0.025 to 0.023, with radial runout enhanced from 1.0 mm to a superb 0.35 mm. Post-straightening precision achieves an exceptional straightness of just 0.20 mm. With an axial load capacity exceeding 15 KN according to the MT821 standard, our idlers reach an unparalleled precision grade, boasting an extraordinary lifespan of over 45,000 hours.
Our production line stands as a beacon of technological sophistication, achieving comprehensive automation at every stage, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless operation epitomizes efficiency and cutting-edge innovation, setting a new standard in industrial manufacturing.
Harnessing the power of state-of-the-art fully automated production lines, our idler shaft processing performs precise tasks with unmatched accuracy, such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Remarkably, the distance between two milled grooves can be as minimal as 190mm,while possessing the capability to manage workpieces up to an impressive maximum length of 2200mm.
Technological level
1. Our idlers are crafted for effortless replacement, with welding techniques that promise resilience and longevity, ensuring no wear on the idler shell throughout its outstanding service life, which lasts no less than 45,000 hours.
2. Our idlers feature specialized bearings and stamped bearing housings with dual-layer seals. This advanced design guarantees superb sealing, minimal rotational resistance, and an extended lifespan. We employ premium bearings from prestigious brands like SKF, ensuring unparalleled performance.
3. The idlers' external dustproof capabilities strictly adhere to the MT821 - 1999 regulations, and their waterproof features comply with these exacting standards flawlessly.
4. All steel materials undergo meticulous pre-treatment to achieve the St2-1/2 level. Components involving welded structures are manufactured in strict compliance with national welding standards, ensuring structural integrity in accordance with the latest national guidelines.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more remarkable coefficient, not exceeding 0.02, underscoring our unwavering dedication to superior engineering and performance excellence.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the distinguished world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a celebrated national 'Little Giant' and an unparalleled authority in the belt conveyor industry. Our prestigious company is fortified by a substantial registered capital of 260 million yuan, encompassing a sprawling area of 650 mu, translating to an extraordinary 433,333 square meters. Within this extensive expanse, we've constructed 200,000 square meters of state-of-the-art factory buildings, augmented by 13,200 square meters dedicated to sleek offices, comfortable accommodations, and essential facilities. Our infrastructure thrives on over 500 advanced sets of belt conveyor processing equipment, significantly enhancing our total assets to 800 million yuan. By seamlessly integrating visionary design, pioneering research, and exceptional manufacturing, we deliver groundbreaking and unrivaled belt conveyors. This unwavering dedication has culminated in an exceptional annual sales revenue of 500 million yuan, establishing us as the pinnacle of industry leadership and innovation.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines bright as a symbol of innovation and excellence in the technological sphere. As a celebrated national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our illustrious accolades include the prestigious title of Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have received high commendations from the China Heavy Machinery Industry Association, recognized for our steadfast contract adherence and impeccable reputation. Our trademarks and products are synonymous with excellence, achieving AAA-level quality and reputation in Shanxi Province. Through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology, we advance progress. Our innovative prowess is protected by 4 invention patents and 7 newly applied patents, along with 52 utility model patents. Our substantial contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings underscore an impressive array of belt conveyors, meticulously crafted to meet diverse requirements. Our flagship products encompass the versatile DTL general fixed series, the adaptable DSJ telescopic series, and the robust DTC large inclination series, all of which have garnered widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, exemplifying our extensive reach and influence across the sector.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is anchored in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the premier belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to achieve distinction as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous process and quality control measures. This steadfast dedication has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a stellar 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately dedicated to cultivating talent and fostering innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the best and brightest in industry talent. Our structured, multi-generational talent echelon seamlessly integrates the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a prestigious company that thrives on revitalizing its product lineup with an unyielding passion for groundbreaking design and cutting-edge research & development. Our team of experts seamlessly integrates existing technologies with novel advances, courageously tackling technical challenges to establish an incredibly strong foundation that drives pioneering development and propels forward momentum, ensuring that Xingsheng Machinery remains at the forefront of industry innovation.
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