Experience the pinnacle of industrial innovation with Yuanping Xingsheng Machinery Manufacturing Co., Ltd.'s Custom-made Maintenance-free Steel Belt Conveyor Idler. This engineering marvel is crafted for excellence, boasting anti-wear and corrosion-resistant properties, alongside being sealed, waterproof, and dustproof. Designed to meet the rigorous demands of environments such as coal mines, this high-quality idler features an anti-vibration design that ensures seamless operation and an impressive lifespan.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our prestigious company is at the forefront of technological advancement with our state-of-the-art TKAS idler production line, a masterpiece crafted by the renowned Tangshan Kaiyuan. Complementing this are three semi-automatic production lines from the same distinguished manufacturer. Our capabilities are further amplified by two sophisticated idler shaft material production lines from Fuzhou Sanxun, enabling us to expertly handle a wide range of idler diameters.φ89 mm to φ219 mm. This extensive range ensures we can meet diverse industrial needs with precision and efficiency. Our production capabilities are not only extensive in diameter but also in length, offering an impressive range from 190 mm to 2200 mm. This flexibility in size allows us to provide tailored solutions for varied industrial applications.Our commitment to excellence is unwavering, as evidenced by our selection of premium special steels for idlers, sourced from esteemed suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes. These materials ensure robust performance and longevity.
Our pursuit of top-tier quality shines through our specialized steel pipe straightening process, which meticulously reduces ovality and straightness errors in roller rings by an impressive 50% over the MT821 standard. The idler's frictional resistance coefficient has been expertly reduced from 0.025 to 0.023, while radial runout has been significantly improved from 1.0 mm to a remarkable 0.35 mm. The post-straightening straightness is refined from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, as per the MT821 standard, the lifespan of our idlers reaches an extraordinary 45,000 hours, setting a new benchmark for precision and durability.
Our production line epitomizes technological excellence, achieving full automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless and innovative operation underscores the pinnacle of efficiency and precision engineering.
Our idler shaft processing utilizes cutting-edge fully automated production lines, expertly executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The precision achieved is remarkable, with the distance between milled grooves as minimal as 190mm. Such meticulous attention to detail ensures unparalleled product accuracy and reliability.Furthermore, our capabilities extend to accommodating workpieces up to an impressive maximum length of 2200mm, attesting to our advanced engineering and manufacturing proficiency.
The technological level of our operations is superior.
1. Our idlers are ingeniously designed for effortless replacement, with robust welding craftsmanship ensuring the idler shell experiences no wear throughout its extraordinary service life, which extends to an impressive 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with double-layer seals, our idlers offer exceptional sealing, minimal rotational resistance, and extended longevity. We utilize elite bearings from world-renowned brands like SKF for unparalleled performance.
3. Our idlers' dustproof capabilities rigorously adhere to the MT821 - 1999 regulations. They also boast superior waterproof performance, fully complying with these stringent standards.
4. Every steel material undergoes meticulous pre-treatment to achieve the esteemed St2-1/2 level. Parts involving welded structures are manufactured with precision, strictly conforming to national welding standards, ensuring consistency with the latest national criteria.
5. The upper idlers maintain a rotational resistance coefficient of 0.022 or below, while the lower idlers achieve an even more impressive coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and unmatched performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment boasts a registered capital of 260 million yuan and spans over a monumental area of 650 mu, translating to approximately 433,333 square meters. Within this extensive territory, we've constructed 200,000 square meters of cutting-edge factory buildings, accompanied by 13,200 square meters of space dedicated to offices, accommodation, and essential facilities. Our infrastructure is powered by over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This commitment has led to an extraordinary annual sales revenue of 500 million yuan, marking us as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence in technology. Celebrated as a national high-tech enterprise, we serve as a model for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have earned high commendations from the China Heavy Machinery Industry Association, recognized for our steadfast commitment to contracts and our stellar reputation. Our trademarks and products symbolize excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to cater to a variety of requirements. Our flagship products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is embedded in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, noted for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Embrace the spirit of innovation and excellence at Yuanping Xingsheng Machinery Manufacturing Co., Ltd.; a company that thrives on revitalizing its product lineup with a relentless passion for groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advancements, tackling technical challenges head-on to establish a rock-solid foundation that drives pioneering development and forward momentum. Join us as we push the boundaries of what's possible, crafting solutions that are both innovative and impactful.
Industry Conveyor
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