Discover the pinnacle of engineering excellence with our High-Quality Customized Idler for Industrial Belt Conveyor Systems. This bespoke, maintenance-free idler exemplifies superior engineering through its robust anti-wear, corrosion-resistant, sealed, waterproof, and dustproof attributes. Perfectly suited for demanding environments like coal mines, its pioneering anti-vibration technology ensures flawless operation and exceptional durability, establishing new standards in performance and reliability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we pride ourselves on our state-of-the-art TKAS idler production line, a work of art by the legendary Tangshan Kaiyuan. Complementing this, we operate three semi-automatic lines from the same esteemed source. Our production prowess is further augmented by two advanced idler shaft material lines from Fuzhou Sanxun, enabling precise processing across a wide spectrum of idler diameters.φ89 mm to φ219 mm and extending to a phenomenal length range from 190 mm to 2200 mm.Our steadfast dedication to unmatched quality is evident in our choice of superior special steels for idlers, sourced from industry giants like Xuzhou Guanghuan and the renowned Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our commitment to perfection is showcased in our exclusive steel pipe straightening procedure, drastically minimizing ovality and straightness deviations of roller rings by an impressive 50% compared to the MT821 standard. The idler's frictional resistance coefficient is significantly reduced from 0.025 to 0.023, while radial runout is refined from 1.0 mm to an extraordinary 0.35 mm. Post-straightening, we achieve a straightness of just 0.20 mm. With an axial load capacity well over 15 KN, surpassing the MT821 standard, our idlers embody refined precision and boast an extraordinary lifespan exceeding 45,000 hours.
Our production line stands as a beacon of technological excellence, achieving full automation across the board, encompassing straightening, pipe cutting, boring, stamping, welding, and assembly. This synchronized operation exemplifies efficiency and forefront innovation.
Our idler shaft processing leverages cutting-edge fully automated production lines, expertly executing precise activities such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,while our capabilities extend to handling workpieces up to an extraordinary maximum length of 2200mm.
Technological level
1. Our ingeniously designed idlers allow for effortless replacement, with welding craftsmanship that is robust and lasting, ensuring zero wear on the idler shell throughout its exceptional service life of no less than 45,000 hours.
2. Our idlers feature specialized bearings and stamped bearing housings with dual-layer seals. This advanced design ensures outstanding sealing, minimal rotational resistance, and prolonged lifespan. We incorporate premium bearings from elite brands like SKF, guaranteeing unparalleled performance.
3. The external dustproof capabilities of our idlers strictly adhere to the MT821 - 1999 regulations, and their waterproof performance meets these rigorous standards with unwavering precision.
4. Every steel material undergoes rigorous pre-treatment to achieve the St2-1/2 level. Components involving welded structures are manufactured in full compliance with national welding standards, ensuring structural integrity that aligns with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is meticulously 0.022 or below, while the lower idlers maintain an even more remarkable coefficient, not exceeding 0.02, underscoring our dedication to superior engineering and performance excellence.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., an industry titan and celebrated 'Little Giant' in the sphere of belt conveyors. Standing strong with a robust registered capital of 260 million yuan, our vast expanse covers an impressive 650 mu, translating to 433,333 square meters. Within this grand territory, we proudly showcase 200,000 square meters of cutting-edge factory buildings, alongside 13,200 square meters dedicated to sleek offices, comfortable accommodations, and essential facilities. Our advanced infrastructure is powered by over 500 state-of-the-art belt conveyor processing equipment sets, significantly contributing to our impressive total assets of 800 million yuan. Through the seamless integration of visionary design, pioneering research, and superior manufacturing, we consistently deliver groundbreaking and unmatched belt conveyors. This unwavering dedication has propelled us to achieve an extraordinary annual sales revenue of 500 million yuan, positioning us as the pinnacle of industry leadership and innovation.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. distinguishes itself as a paragon of innovation and technological excellence. As a celebrated national high-tech enterprise, we embody intelligent manufacturing excellence in Shanxi Province. Our illustrious honors include the coveted title of Enterprise Technology Center of Shanxi Province and the acclaimed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Our steadfast commitment to quality and reliability has earned high commendations from the China Heavy Machinery Industry Association. Our trademarks and products are synonymous with excellence, boasting an AAA-level quality and reputation in Shanxi Province. Through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology, we drive continuous advancement. Our innovative prowess is fortified by 4 invention patents and 7 newly applied patents, along with 52 utility model patents. Our substantial contributions to national standards and scientific research have set new benchmarks with provincial and local standards, earning prestigious recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company presents an impressive array of meticulously engineered belt conveyors, designed to fulfill a diverse range of requirements. Our flagship offerings, including the versatile DTL general fixed series, the adaptable DSJ telescopic series, and the robust DTC large inclination series, have garnered widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele features industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, reflecting our extensive reach and influence across the sector.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is anchored in a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We are relentless in our pursuit of specialization, refinement, and creative excellence, aspiring to be the foremost belt conveyor manufacturing power, celebrated for its superior intelligence and scale. Our vision is to attain distinction as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering dedication has earned us the unyielding trust of our users, facilitating market expansion and ensuring a stellar 100% repeat purchase rate among our loyal customers, who consistently praise our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently dedicated to the nurturing of talent and the pursuit of innovation. By making significant investments in acquiring and developing top-tier talent, we have crafted a solid growth platform that draws the finest minds in the industry. Our meticulously structured, multi-generational talent echelon brings together the wisdom of seasoned experts, the vigor of mid-career professionals, and the fresh, innovative spirit of emerging young talent. Our strategic collaborations with prestigious universities, cutting-edge research institutions, and leading domestic enterprises have greatly enhanced our research and development prowess, positioning us as leaders in technological advancement.
Step into a world of innovation and excellence with Xingsheng Machinery, a distinguished company renowned for reinvigorating its product line through a steadfast commitment to groundbreaking design and avant-garde research & development. Our expert team masterfully integrates existing technologies with pioneering advancements, boldly overcoming technical challenges to create an exceptionally robust foundation that fuels trailblazing development and drives forward progress. This ensures that Xingsheng Machinery remains a vanguard of industry innovation.
Industry Conveyor
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