Embark on a journey to discover the zenith of engineering prowess with our Customized Maintenance-free Steel Belt Conveyor Idler. Masterfully designed to withstand the harshest conditions, this idler boasts anti-wear, corrosion resistance, and is meticulously sealed to be waterproof and dustproof. Perfectly suited for rigorous environments like coal mines, its anti-vibration design ensures unparalleled smoothness and remarkable durability, setting new standards in operational excellence.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our esteemed company proudly operates a state-of-the-art TKAS idler production line, meticulously engineered by the prestigious Tangshan Kaiyuan. Enhancing our capabilities, we boast three semi-automatic production lines from the same distinguished company. Alongside, we wield two sophisticated idler shaft material production lines, courtesy of Fuzhou Sanxun, enabling us to proficiently handle a broad spectrum of idler diameters ranging fromφ89 mm to φ219 mm, while offering an impressive array of lengths from 190 mm to 2200 mm, meeting diverse industrial needs.Our commitment to excellence is unwavering, evident in our selection of supremely premium special steels, sourced from renowned industry leaders like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes. This dedication ensures our idlers stand the test of time with superior quality.
Our relentless pursuit of top-tier quality manifests in our specialized steel pipe straightening process. This precise method slashes ovality and straightness discrepancies by an astonishing 50% compared to the MT821 standard. The idler's frictional resistance coefficient is astoundingly reduced from 0.025 to 0.023, and radial runout is exquisite, improved from 1.0 mm to a phenomenal 0.35 mm. Post-straightening straightness is fine-tuned from 1.0 mm to a remarkable 0.20 mm. Withstanding an axial load exceeding 15 KN as per the MT821 standard, the idler's lifespan peaks at over 45,000 hours, elevating it to a distinguished precision grade.
Our production line epitomizes technological mastery, achieving seamless automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This flawless operation is the epitome of efficiency and innovation, reflecting our commitment to excellence.
Our idler shaft processing harnesses cutting-edge fully automated production lines, executing operations with precision such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves. Impressively, the distance between milled grooves can be as minimal as 190mm,handling workpieces up to a formidable maximum length of 2200mm, accommodating a wide range of industrial applications.
Thetechnological sophistication
1. Our idlers are ingeniously designed for effortless replacement, featuring robust welding craftsmanship that ensures no wear on the idler shell throughout its impressive service life of no less than 45,000 hours.
2. Our idlers are equipped with specialized bearings and stamped bearing housings with double-layer seals, ensuring exceptional sealing and minimal rotational resistance, extending their longevity. We use top-notch bearings from prestigious brands like SKF for unparalleled performance.
3. The dustproof capabilities of our idlers strictly adhere to MT821 - 1999 regulations, while their waterproof performance fully complies with these stringent standards, highlighting our commitment to quality.
4. Every steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict conformity with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, and the lower idlers exceed expectations with a coefficient not exceeding 0.02, underlining our dedication to superior engineering and exceptional performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the esteemed world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and eminent leader in belt conveyors. With a formidable registered capital of 260 million yuan, our expansive domain covers 650 mu, approximately 433,333 square meters. We've dedicated 200,000 square meters to state-of-the-art factory buildings and 13,200 square meters to offices, accommodation, and vital facilities. Our infrastructure is powered by an impressive array of over 500 advanced pieces of belt conveyor processing equipment, a testament to our total assets of 800 million yuan. By harmonizing visionary design, pioneering research, and top-tier manufacturing, we offer innovative and unmatched belt conveyors. This steadfast commitment has resulted in an extraordinary annual sales revenue of 500 million yuan, solidifying our status as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of innovation and technological excellence. Celebrated as a national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our distinguished accolades include the Enterprise Technology Center of Shanxi Province and the celebrated Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Commended by the China Heavy Machinery Industry Association, we are recognized for our unwavering commitment to contracts and our stellar reputation. Our trademarks and products, synonymous with excellence, hold an AAA-level quality and reputation in Shanxi Province. We drive advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is fortified by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings boast an impressive array of belt conveyors, each meticulously crafted to meet diverse requirements. Our flagship products, the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have earned widespread acclaim across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele includes industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are resolute in our pursuit of specialization, refinement, and inventive excellence, aspiring to emerge as the leading belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to be recognized as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality control measures. This unwavering commitment has garnered the steadfast trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently dedicated to cultivating talent and advancing innovation. Through significant investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly integrates the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Immerse yourself in the innovative spirit and commitment to excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd. We are a dynamic force, consistently rejuvenating our product range with an unwavering dedication to revolutionary design and state-of-the-art research and development. Our seasoned experts skillfully blend established technologies with groundbreaking innovations, boldly confronting technical challenges to lay down a steadfast foundation that propels pioneering advancements and continued progress.
Industry Conveyor
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