Experience the pinnacle of engineering mastery with our Custom-made Maintenance-free Steel Belt Conveyor Idler. Skillfully engineered for unmatched performance, this idler features anti-wear, corrosion-resistant, sealed, waterproof, and dustproof attributes, making it the ultimate solution for demanding environments such as coal mines. Its state-of-the-art anti-vibration design ensures flawless operation and enhanced durability, elevating industry standards to new heights.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we are proud to host an avant-garde TKAS idler production line, an exquisite creation by the renowned Tangshan Kaiyuan. This is amplified by three semi-automatic production lines from the same esteemed manufacturer. Our expertise is further strengthened by two advanced idler shaft material production lines from Fuzhou Sanxun, empowering us to proficiently handle a comprehensive spectrum of idler diameters.φ89 mm to φ219 mm and extending to an impressive length range from 190 mm to 2200 mm.Our steadfast dedication to exceptional quality is reflected in our selection of premium special steels for idlers, sourced from distinguished suppliers such as Xuzhou Guanghuan and the esteemed Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our unyielding quest for excellence is manifested in our specialized steel pipe straightening process, which dramatically reduces ovality and straightness deviations of roller rings by a remarkable 50% compared to the MT821 standard. The idler's frictional resistance coefficient is significantly reduced from 0.025 to 0.023, while radial runout is enhanced from 1.0 mm to an impressive 0.35 mm. Our post-straightening precision achieves a straightness of merely 0.20 mm. With an axial load capability exceeding 15 KN as per the MT821 standard, our idlers achieve a refined precision grade, boasting a phenomenal lifespan of over 45,000 hours.
Our production line stands as a testament to technological excellence, achieving full automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This cohesive operation embodies efficiency and cutting-edge innovation.
Our idler shaft processing leverages state-of-the-art fully automated production lines, expertly executing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Remarkably, the distance between two milled grooves can be as minimal as 190mm,while possessing the capability to manage workpieces up to an impressive maximum length of 2200mm.
Technological level
1. Our idlers are masterfully crafted for effortless replacement, featuring welding techniques that are robust and enduring, ensuring no wear on the idler shell throughout its extraordinary service life, lasting no less than 45,000 hours.
2. Our idlers integrate advanced bearings and stamped bearing housings with dual-layer seals. This refined design ensures exceptional sealing, minimal rotational resistance, and extended lifespan. We employ elite bearings from distinguished brands such as SKF, ensuring unparalleled performance.
3. The idlers' external dustproof capabilities are meticulously compliant with the MT821 - 1999 regulations, and their waterproof performance meets these rigorous standards with absolute precision.
4. Every steel material undergoes meticulous pre-treatment to attain the St2-1/2 level. Components involving welded structures are produced in strict conformity with national welding standards, ensuring structural integrity in line with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and performance excellence.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and the unrivaled frontrunner in the realm of belt conveyors. Our distinguished company boasts a robust registered capital of 260 million yuan, occupying a grand expanse of 650 mu, equivalent to an impressive 433,333 square meters. Within this vast expanse, we've constructed 200,000 square meters of state-of-the-art factory facilities, supplemented by 13,200 square meters of elegant offices, cozy accommodations, and essential amenities. Our facilities are powered by over 500 cutting-edge belt conveyor processing machines, contributing to our substantial total assets of 800 million yuan. Through the seamless integration of visionary design, pioneering research, and superior manufacturing, we deliver groundbreaking and unparalleled belt conveyors. This unwavering dedication has led to an extraordinary annual sales revenue of 500 million yuan, establishing us as the pinnacle of industry leadership and innovation.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of innovation and excellence in the technological landscape. Celebrated as a national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our esteemed accolades include the prestigious title of Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have earned high commendations from the China Heavy Machinery Industry Association, noted for our steadfast adherence to contracts and impeccable reputation. Our trademarks and products are synonymous with excellence, boasting AAA-level quality and reputation in Shanxi Province. Through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology, we foster advancement. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied patents, along with 52 utility model patents. Our substantial contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's premier offerings showcase an impressive suite of belt conveyors, meticulously engineered to meet diverse requirements. Our flagship products include the versatile DTL general fixed series, the adaptable DSJ telescopic series, and the robust DTC large inclination series, all of which have garnered widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, exemplifying our extensive reach and influence across the sector.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is firmly rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, renowned for superior intelligence and scale. Our vision is to achieve distinction as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we employ rigorous process and quality control measures. This steadfast dedication has earned us the unwavering trust of our users, facilitating market expansion and ensuring an outstanding 100% repeat purchase rate among loyal customers, who consistently extol the quality of our products.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery stands as a beacon of excellence, fervently dedicated to nurturing talent and sparking innovation. With generous investments in acquiring and cultivating talent, we have created a powerful growth platform that draws the industry's finest. Our well-structured, multi-generational talent hierarchy harmoniously combines the wisdom of seasoned experts, the vigor of mid-career professionals, and the dynamic creativity of emerging young talents. Collaborating with prestigious universities, distinguished research institutions, and leading domestic enterprises, we have significantly amplified our R&D and innovation prowess, ensuring our position at the cutting edge of technological advancement.
Step into a world of innovation and distinction with Xingsheng Machinery, a distinguished company fueled by a relentless passion for reimagining its product range through avant-garde design and pioneering R&D. Our expert team adeptly merges existing technologies with groundbreaking innovations, boldly overcoming technical challenges to establish a formidable foundation that fuels pioneering progress and propels our momentum forward, securing Xingsheng Machinery's position as a trailblazer in industry innovation.
Industry Conveyor
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