Elevate your operational efficiency with our illustrious Custom-made Maintenance-free Steel Belt Conveyor Idler. This marvel of engineering is a testament to our dedication to quality and perfection. An epitome of durability, it features anti-wear and corrosion-resistant properties, coupled with sealed, waterproof, and dustproof attributes. Designed to excel in the most arduous environments like coal mines, its sophisticated anti-vibration design ensures a seamless operation, setting unprecedented performance standards.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands at the forefront of innovation with our state-of-the-art TKAS idler production line, a creation of the renowned Tangshan Kaiyuan. Complementing this masterpiece are three semi-automatic production lines of the same distinguished lineage. Our prowess is further amplified by two cutting-edge idler shaft material production lines from Fuzhou Sanxun, equipping us to expertly handle a vast array of idler diameters with aplomb.Ranging from φ89 mm to φ219 mm, and reaching impressive lengths from 190 mm to a formidable 2200 mm.Our steadfast commitment to excellence is mirrored in our selection of top-tier special steels for idlers, procured from venerated suppliers such as Xuzhou Guanghuan and the esteemed Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our zeal for perfection is exemplified in our unique steel pipe straightening process, which dramatically reduces ovality and straightness deviations of roller rings by an extraordinary 50% compared to the MT821 standard. The idler's frictional resistance coefficient is impressively lowered from 0.025 to 0.023, while radial runout is refined from 1.0 mm to an outstanding 0.35 mm. Our post-straightening precision realizes a remarkable straightness of merely 0.20 mm. With an axial load capability surpassing 15 KN as per the MT821 standard, our idlers achieve a superior precision grade and an astonishing lifespan exceeding 45,000 hours.
Our production line is a technological marvel, achieving full automation through every stage, including straightening, pipe cutting, boring, stamping, welding, and assembly. This symphony of operations epitomizes efficiency and cutting-edge innovation.
Our idler shaft processing leverages cutting-edge fully automated production lines, expertly executing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Remarkably, the distance between two milled grooves can be as minimal as 190mm,all the while managing workpieces up to an impressive maximum length of 2200mm.
Technological prowess
1. Our idlers are meticulously engineered for effortless replacement, with robust welding craftsmanship that ensures no wear on the idler shell, guaranteeing a stellar service life of no less than 45,000 hours.
2. Our idlers are equipped with specialized bearings and stamped bearing housings with dual-layer seals. This advanced design guarantees exceptional sealing, minimal rotational resistance, and a prolonged lifespan. We use premium bearings from illustrious brands such as SKF, assuring unmatched performance.
3. The idlers' dustproof capabilities meet the rigorous MT821 - 1999 regulations, and their waterproof performance aligns with these stringent standards with unparalleled precision.
4. All steel materials undergo rigorous pre-treatment to achieve the St2-1/2 level. Welded components are crafted in strict accordance with national welding standards, ensuring structural soundness that complies with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is a precise 0.022 or lower, while the lower idlers boast an even more remarkable coefficient, not exceeding 0.02, underscoring our unwavering commitment to superior engineering and performance excellence.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and an undisputed leader in the world of belt conveyors. Our esteemed establishment is fortified by a registered capital of 260 million yuan, sprawling over a monumental area of 650 mu, which equates to an impressive 433,333 square meters. Within this expansive territory, we've erected 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters dedicated to sleek offices, comfortable accommodations, and vital facilities. Our infrastructure is propelled by over 500 cutting-edge sets of belt conveyor processing equipment, contributing significantly to our substantial total assets of 800 million yuan. By integrating visionary design, pioneering research, and superior manufacturing seamlessly, we deliver groundbreaking and unmatched belt conveyors. This unwavering commitment has resulted in an extraordinary annual sales revenue of 500 million yuan, marking us as the epitome of industry leadership and innovation.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence in the technological realm. Celebrated as a national high-tech enterprise, we exemplify intelligent manufacturing in Shanxi Province. Our distinguished accolades include the prestigious title of Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have garnered high commendations from the China Heavy Machinery Industry Association, noted for our steadfast adherence to contracts and impeccable reputation. Our trademarks and products are synonymous with excellence, holding AAA-level quality and reputation in Shanxi Province. Through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology, we promote advancement. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied patents, along with 52 utility model patents. Our substantial contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings highlight an impressive suite of belt conveyors, meticulously engineered to meet diverse requirements. Our flagship products include the versatile DTL general fixed series, the adaptable DSJ telescopic series, and the robust DTC large inclination series, all of which have won widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, exemplifying our reach and influence across the sector.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to achieve distinction as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous process and quality control measures. This steadfast dedication has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a stellar 100% repeat purchase rate among loyal customers, who consistently laud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and fostering innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Embrace a future of innovation and unparalleled excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished leader in the industry. Our commitment to innovation is unwavering, as we continuously revitalize our product offerings with a relentless zeal for pioneering design and groundbreaking research & development. Our team of seasoned experts expertly merges traditional technologies with cutting-edge advancements, bravely overcoming technical challenges to lay a resilient foundation for pioneering progress. This dedication ensures that Xingsheng Machinery consistently leads the charge in industry innovation, perpetually advancing forward and setting new standards of excellence.
Industry Conveyor
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