Elevate your operations to unparalleled heights with our Custom-made Maintenance-free Steel Belt Conveyor Idler, where engineering mastery meets innovation. This meticulously engineered idler is crafted to excel with features like anti-wear, corrosion resistance, sealing, waterproofing, and dustproofing, making it the quintessential choice for formidable environments, including coal mines. Its pioneering anti-vibration design ensures flawless operation and extraordinary longevity, setting unprecedented standards in performance.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we take pride in our state-of-the-art TKAS idler production line, a marvel designed by the renowned Tangshan Kaiyuan. This is complemented by three semi-automatic production lines from the same acclaimed manufacturer. Our expertise is further enriched by two advanced idler shaft material production lines from Fuzhou Sanxun, empowering us to proficiently handle a wide array of idler diameters.φ89 mm to φ219 mm and extending to a remarkable length range from 190 mm to 2200 mm.Our steadfast dedication to unparalleled quality shines through in our selection of premium special steels for idlers, carefully sourced from distinguished suppliers such as Xuzhou Guanghuan and the illustrious Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our unwavering commitment to excellence is exemplified in our specialized steel pipe straightening process, drastically reducing ovality and straightness deviations of roller rings by an impressive 50% compared to the MT821 standard. The idler's frictional resistance coefficient is significantly decreased from 0.025 to 0.023, while radial runout is refined from 1.0 mm to a remarkable 0.35 mm. Our post-straightening precision achieves a straightness of just 0.20 mm. With an axial load capacity surpassing 15 KN as per MT821 standards, our idlers attain a premium precision grade, boasting an astounding lifespan exceeding 45,000 hours.
Our production line stands as a beacon of technological prowess, achieving complete automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless operation epitomizes efficiency and cutting-edge technological advancement.
Our idler shaft processing leverages cutting-edge fully automated production lines, masterfully executing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Remarkably, the distance between two milled grooves can be as minimal as 190mm,while maintaining the capability to handle workpieces up to a formidable maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for seamless replacement, with robust welding craftsmanship that is both resilient and enduring, ensuring that the idler shell remains unworn throughout its phenomenal service life of no less than 45,000 hours.
2. Our idlers feature advanced bearings and stamped bearing housings with dual-layer seals. This sophisticated design guarantees exceptional sealing, minimal rotational resistance, and extended lifespan. We utilize elite bearings from prestigious brands such as SKF, ensuring performance that is second to none.
3. The idlers' external dustproof capabilities are rigorously compliant with the MT821 - 1999 regulations, while their waterproof performance meets these rigorous standards with unparalleled precision.
4. Every steel component undergoes meticulous pre-treatment to achieve the St2-1/2 level. Components with welded structures are crafted in strict accordance with national welding standards, ensuring structural integrity that aligns with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, highlighting our commitment to superior engineering and performance excellence.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and an undisputed leader in the world of belt conveyors. Our esteemed establishment is fortified by a registered capital of 260 million yuan, sprawling over a monumental area of 650 mu, which equates to an impressive 433,333 square meters. Within this expansive territory, we've erected 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters dedicated to sleek offices, comfortable accommodations, and vital facilities. Our infrastructure is propelled by over 500 cutting-edge sets of belt conveyor processing equipment, contributing significantly to our substantial total assets of 800 million yuan. By integrating visionary design, pioneering research, and superior manufacturing seamlessly, we deliver groundbreaking and unmatched belt conveyors. This unwavering commitment has resulted in an extraordinary annual sales revenue of 500 million yuan, marking us as the epitome of industry leadership and innovation.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence in the technological realm. Celebrated as a national high-tech enterprise, we exemplify intelligent manufacturing in Shanxi Province. Our distinguished accolades include the prestigious title of Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have garnered high commendations from the China Heavy Machinery Industry Association, noted for our steadfast adherence to contracts and impeccable reputation. Our trademarks and products are synonymous with excellence, holding AAA-level quality and reputation in Shanxi Province. Through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology, we promote advancement. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied patents, along with 52 utility model patents. Our substantial contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings highlight an impressive suite of belt conveyors, meticulously engineered to meet diverse requirements. Our flagship products include the versatile DTL general fixed series, the adaptable DSJ telescopic series, and the robust DTC large inclination series, all of which have won widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, exemplifying our reach and influence across the sector.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to achieve distinction as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous process and quality control measures. This steadfast dedication has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a stellar 100% repeat purchase rate among loyal customers, who consistently laud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and fostering innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Embrace the spirit of innovation and excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd.; a prestigious company that thrives on revitalizing its product lineup with an unyielding passion for groundbreaking design and cutting-edge research & development. Our team of experts seamlessly integrates existing technologies with novel advances, courageously tackling technical challenges to establish an incredibly strong foundation that drives pioneering development and propels forward momentum, ensuring that Xingsheng Machinery remains at the forefront of industry innovation, setting new standards for the future.
Industry Conveyor
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