Discover the ultimate in engineering brilliance with our Custom-made Maintenance-free Steel Belt Conveyor Idler. Designed to excel in challenging environments like coal mines, it boasts anti-wear and corrosion-resistant properties, coupled with sealed, waterproof, and dustproof features. This high-performance idler is crafted for unparalleled durability, and its anti-vibration design promises seamless operation over extended periods.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our illustrious company proudly features a state-of-the-art TKAS idler production line, meticulously developed by the renowned Tangshan Kaiyuan. This advanced setup is further enhanced by three semi-automatic production lines from the same prestigious manufacturer. Moreover, our facilities include two sophisticated idler shaft material production lines from Fuzhou Sanxun, equipping us with the capability to process a diverse range of idler diameters, expertly accommodatingφ89 mm to φ219 mm, and offering an impressive length spectrum that spans 190 mm to 2200 mm, ensuring versatility for various applications.Our steadfast commitment to superior quality shines through our use of premium special steels for idlers, sourced from distinguished suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes. This ensures our products stand at the pinnacle of durability and performance.
Our dedication to excellence is evident in our advanced steel pipe straightening process. This meticulous refinement reduces ovality and straightness errors of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is remarkably improved from 0.025 to 0.023, while radial runout is notably enhanced from 1.0 mm to an outstanding 0.35 mm. Post-straightening straightness is refined from 1.0 mm to an exceptional 0.20 mm. With an axial load surpassing 15 KN, as per the MT821 standard, our idlers achieve a higher precision grade, boasting an extraordinary lifespan exceeding 45,000 hours.
Our production line exemplifies technological brilliance, achieving complete automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This flawless process reflects the zenith of efficiency and innovation, ensuring every product meets our high standards of excellence.
Our idler shaft processing harnesses cutting-edge fully automated production lines, expertly performing precise operations like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Remarkably, the distance between two milled grooves can be as minimal as 190mm, demonstrating our precision engineering capabilities.Our production lines are adept at accommodating workpieces with an impressive maximum length of 2200mm, showcasing our ability to handle extensive engineering requirements.
Technological level
1. Our idlers are ingeniously designed for easy replacement, with robust and enduring welding craftsmanship that ensures no wear on the idler shell throughout its exceptional service life, which extends beyond 45,000 hours.
2. Our idlers boast specialized bearings and stamped bearing housings with double-layer seals. This advanced design assures exceptional sealing, minimal rotational resistance, and extended longevity. We select elite bearings from reputable brands like SKF to deliver unparalleled performance.
3. The idlers' external dustproof capabilities adhere strictly to the MT821 - 1999 regulations, and their waterproof performance fully complies with these stringent standards, ensuring reliable operation in diverse environments.
4. All steel materials undergo meticulous pre-treatment to achieve the St2-1/2 level. Components with welded structures are manufactured in strict accordance with national welding standards, ensuring they meet the latest national criteria for structural integrity.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more exceptional coefficient, not exceeding 0.02. This underscores our commitment to superior engineering and impeccable performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the esteemed realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a beacon of innovation and a national 'Little Giant' in the belt conveyor industry. Our prestigious enterprise is fortified with a registered capital of 260 million yuan, sprawling over an expansive 650 mu, equivalent to approximately 433,333 square meters. In this vast domain, we've developed 200,000 square meters of state-of-the-art factory buildings, supplemented by 13,200 square meters of dedicated spaces for offices, accommodations, and essential facilities. Our infrastructure is robustly equipped with over 500 advanced sets of belt conveyor processing equipment, fortifying our impressive total assets of 800 million yuan. Through the seamless fusion of visionary design, pioneering research, and superior manufacturing, we deliver innovative and exceptional belt conveyors. This unwavering dedication has propelled an extraordinary annual sales revenue of 500 million yuan, establishing us as formidable leaders in the industry.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. radiates as a luminary of innovation and technological excellence. Celebrated as a national high-tech enterprise, we are a model for intelligent manufacturing within Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Recognized by the China Heavy Machinery Industry Association, we are lauded for our steadfast commitment to contracts and our sterling reputation. Our trademarks and products epitomize excellence, boasting an AAA-level quality and reputation in Shanxi Province. Our advancement is driven by a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our substantial contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning us esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company proudly offers a remarkable array of belt conveyors, each meticulously engineered to meet diverse needs. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have earned widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele features industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, refinement, and inventive excellence, aspiring to become the premier belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to be recognized as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering commitment has secured us the trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers who consistently praise our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is zealously devoted to nurturing talent and advancing innovation. Through substantial investments in talent acquisition and development, we have built a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent framework seamlessly integrates the wisdom of seasoned experts, the dynamism of mid-career professionals, and the innovative spirit of burgeoning young minds. Our partnerships with esteemed universities, research institutions, and leading domestic enterprises have significantly amplified our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a company that thrives on revitalizing its product lineup with a relentless passion for groundbreaking design and cutting-edge R&D. Our experts seamlessly integrate existing technologies with novel advances, tackling technical challenges head-on to establish a rock-solid foundation that drives pioneering development and forward momentum.
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