Introducing our exceptional Custom-made Maintenance-free Belt Conveyor Idler, designed with advanced anti-wear, corrosion-resistant properties. This sealed, waterproof, and dustproof marvel provides anti-vibration capabilities with high-quality steel construction, perfect for coal mine operations.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is proud to feature a state-of-the-art TKAS idler production line, expertly crafted by the esteemed Tangshan Kaiyuan. This world-class line is bolstered by three additional semi-automatic idler production lines, all from the same illustrious manufacturer. In addition to this, we have two cutting-edge idler shaft material production lines from the renowned Fuzhou Sanxun, empowering us to process a diverse array of idlers with diameters ranging dramatically fromφ89 mm to an expansive φ219mm, and boasting an impressive length spectrum that stretches from a compact 190mm to a generous 2200mm.Our unwavering commitment to excellence shines through in our use of superior special steels for idlers. These are expertly sourced from distinguished suppliers such as Xuzhou Guanghuan and the esteemed Taiyuan Iron and Steel (TISCO) stainless steel pipes.
At Yuanping Xingsheng, superior quality is not just a promise; it's a practice. Our specialized steel pipe straightening process diligently reduces ovality and straightness errors of roller rings by an astonishing 50% compared to the MT821 standard. Through innovation, we have reduced the idler's simulated frictional resistance coefficient from 0.025 to an impressive 0.023. Furthermore, radial runout has been refined from 1.0 mm to a remarkable 0.35 mm, while post-straightening straightness has improved from 1.0 mm to an extraordinary 0.20 mm. Our idlers, with an axial load surpassing 15 KN as per the MT821 standard, now boast a lifespan elevated by one precision grade, exceeding an impressive 45,000 hours.
Our production line represents the pinnacle of technological innovation, achieving full automation throughout the idler production process, from straightening and pipe cutting to boring, stamping, welding, and assembly. This seamless integration symbolizes our commitment to efficiency and cutting-edge technology.
Our idler shaft processing utilizes cutting-edge, fully automatic production lines, adept at performing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations on the idler shaft. The precision is notable, with distances between two milled grooves reaching as minimal as 190mm,while accommodating workpieces up to a substantial maximum length of 2200mm.
Technological level
1. Our idlers are crafted with brilliance, ensuring easy replacement and robust welding craftsmanship that guarantees no wear on the idler shell throughout its impressive standard service life of no less than 45,000 hours.
2. Each idler incorporates specialized bearings and stamped bearing housings with double-layer seals. This meticulous design guarantees exceptional sealing, minimal rotational resistance, and prolonged durability. We proudly use elite bearings from prestigious brands such as SKF, ensuring optimal performance.
3. The idlers' external dustproof capabilities rigorously comply with the MT821 - 1999 regulations, while their waterproof performance equally adheres to these stringent standards.
4. Every steel material undergoes comprehensive pre-treatment to achieve the St2-1/2 level. For welded structure parts, strict adherence to national welding standards ensures structural integrity and compliance with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is a precise 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02. This is a testament to our unwavering commitment to superior engineering and performance excellence.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., where innovation meets craftsmanship in the arena of belt conveyors. With a prestigious national 'Little Giant' title, we pride ourselves on a robust registered capital of 260 million yuan. Our expansive facilities cover a sprawling 650 mu, or about 433,333 square meters, housing 200,000 square meters of cutting-edge factory buildings. Our infrastructure includes an additional 13,200 square meters dedicated to offices, accommodation, and ancillary amenities. Boasting over 500 advanced belt conveyor processing equipment sets, our total assets reach an impressive 800 million yuan. With a seamless blend of pioneering design, research, and manufacturing expertise, we deliver innovative and avant-garde belt conveyors, driving an astounding annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a shining paragon of technological innovation and excellence. As a nationally recognized high-tech enterprise, we exemplify intelligent manufacturing leadership in Shanxi Province. Our accolades include the Shanxi Provincial Enterprise Technology Center and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Celebrated by the China Heavy Machinery Industry Association, we are lauded for our contractual integrity and remarkable reputation. Our trademarks and products bear the distinguished mark of excellence in Shanxi Province, reflecting our AAA-level quality and reputation. Our commitment to advancement is further demonstrated by our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our portfolio of innovation is fortified by 4 invention patents and 7 newly applied ones, complemented by 52 utility model patents. Our pivotal role in setting national standards and conducting groundbreaking scientific research has established benchmarks across provincial and local standards, earning us esteemed accolades in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's offerings is a diverse selection of belt conveyors, each crafted with precision to cater to varied requirements. Our leading products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These remarkable products have secured their place in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele comprises industry leaders such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among many others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is anchored in a strategic dedication to 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and innovative excellence, striving to become the foremost belt conveyor manufacturing hub, distinguished by our superior intelligence and scale. Our vision is to ascend as a national single champion enterprise. With a commitment to 'innovation by all employees,' 'quality first,' and 'unconditional service,' we exercise stringent process and quality control. This relentless dedication has garnered the unwavering trust of our users, facilitating market penetration and ensuring a 100% repeat purchase rate among loyal customers, who consistently praise our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is unwavering in its commitment to nurturing talent and fostering innovation. By investing continuously in talent acquisition and development, we have cultivated a robust growth platform that attracts top industry elites. Our structured, multi-generational talent echelon integrates the wisdom of seasoned experts, the zeal of middle-aged professionals, and the creativity of youthful minds. Through collaborations with renowned universities, research institutions, and leading domestic enterprises, we have fortified our R&D and innovation capabilities, propelling us to the forefront of technological advancements.
Embracing a steadfast ethos of innovation and a rich tradition of excellence, Xingsheng Machinery remains at the forefront of technological advancement. The company fervently dedicates itself to revitalizing its product offerings, engaging passionately in both groundbreaking design and the advanced research and development of cutting-edge products, while seamlessly integrating enhancements to existing technologies. By overcoming a myriad of technical challenges, Xingsheng Machinery has laid a robust foundation that propels its pioneering development into the future, ensuring sustained forward momentum and industry leadership.
Industry Conveyor
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