Introducing our exquisite High-Quality, Factory Custom-Made, Maintenance-Free Conveyor Idler, meticulously crafted for unparalleled anti-wear and anti-corrosion performance. This engineering masterpiece is expertly sealed, offering impeccable waterproof, dustproof, and anti-vibration features. Constructed from premium high-quality steel, it exemplifies robust durability and showcases exceptional operational performance.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly unveils its cutting-edge manufacturing prowess. Central to our operation is the renowned TKAS idler production line by Tangshan Kaiyuan, celebrated for its precision and reliability. Complemented by three additional semi-automatic lines, we achieve versatile, efficient production. Our craftsmanship is further elevated by two advanced idler shaft material lines from Fuzhou Sanxun, expertly accommodating a broad spectrum of idler diameters.φ89 mm-φ219mm boasting an impressive ability to span lengths ranging from 190mm to an astounding 2200mm.Our commitment to sourcing excellence is showcased through the use of superior special steels in idler production. We partner with distinguished suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO), ensuring our products benefit from materials of unrivaled quality.
Driven by precision, our specialized straightening process for steel pipes dramatically minimizes ovality and straightness errors, surpassing industry standards by 50% compared to MT821. Our idlers exhibit a remarkably low simulated frictional resistance coefficient, decreasing from 0.025 to an impressive 0.023. Radial runout is refined from 1.0 mm to an exceptional 0.35 mm, while straightness is enhanced from 1.0 mm to a remarkable 0.20 mm. With an axial load capacity exceeding 15 KN as per MT821, our idlers boast an exceptional precision grade and an impressive lifespan of over 45,000 hours.
Our production line exemplifies technological brilliance, featuring full automation throughout the process—from straightening and pipe cutting to boring, stamping, welding, and assembly. This seamless process sets a new standard in innovative manufacturing and epitomizes efficiency.
Through state-of-the-art, fully automated production lines for idler shaft processing, we achieve unprecedented precision. Our operations encompass servo-fixed-length cutting, turning, chamfering, snap ring groove cutting, center hole drilling, and flat groove milling. The extraordinary proximity between two milled grooves can be as minimal as190mm, while adeptly handling workpieces of lengths up to an astonishing 2200mm.
Technological prowess
1, Our idlers are expertly designed for effortless replacement, showcasing enduring welding craftsmanship that ensures the idler shell remains wear-free throughout its extensive standard service life of an impressive 45,000 hours.
2, Fitted with specialized bearings and stamped bearing housings with double-layer seals, our idlers offer exceptional sealing and minimal rotational resistance, greatly extending their lifespan. To ensure peak performance, we incorporate elite bearings from esteemed imported brands, further enhancing the reliability of our idlers.
3, Our idlers' dustproof capabilities are precisely aligned with MT821 - 1999 regulations, while their waterproof performance effortlessly meets these rigorous standards.
4, Our steel materials undergo meticulous pre-treatment to achieve the St2-1/2 level, with every welded structure adhering to stringent national welding standards, ensuring full compliance with the latest national criteria.
5, Our upper idlers feature a rotational resistance coefficient precisely at or below 0.022, while lower idlers maintain an even tighter threshold, not exceeding 0.02, underscoring our dedication to superior engineering.
ApplicationIndustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a prestigious 'Little Giant' enterprise on the national stage, renowned for our unparalleled expertise in the belt conveyor industry. With an impressive registered capital of 260 million yuan, our extensive operations unfold across 650 mu, equivalent to a grand 433,333 square meters. Within this expansive area, we have meticulously crafted 200,000 square meters of state-of-the-art factory buildings. Our facilities also boast 13,200 square meters dedicated to modern offices, luxurious accommodation, and essential auxiliary facilities. Our advanced arsenal includes over 500 cutting-edge sets of belt conveyor processing equipment, culminating in remarkable total assets amounting to 800 million yuan. At the vibrant intersection of innovation and manufacturing excellence, we deliver uniquely innovative belt conveyors, achieving an extraordinary annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of technological innovation and excellence. As a nationally recognized high-tech enterprise, we are a proud flagship of intelligent manufacturing in Shanxi Province. Our array of distinguished accolades includes the prestigious Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Endorsed by the China Heavy Machinery Industry Association, we are celebrated for our unwavering adherence to contracts and our sterling reputation. Our trademarks and products shine with the hallmark of excellence in Shanxi Province, exemplifying our AAA-level quality and reputation. Our esteemed doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology further underscores our steadfast commitment to advancement. Our innovation prowess is protected by 4 invention patents, with an additional 7 newly applied patents and complementing 52 utility model patents. We are proud contributors to national standards and scientific research, setting benchmarks with provincial and local standards, and earning esteemed recognitions in both Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company offers an impressive array of meticulously designed belt conveyors, each crafted with precision to cater to diverse requirements. Our flagship products, such as the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have become cornerstones in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic dedication to 'talent, quality, service, innovation, scale, and brand.' Our unwavering commitment to specialization, refinement, and innovative brilliance positions us as the leading belt conveyor manufacturing center, acclaimed for its exceptional intelligence and scale. Our vision is to be recognized as the national single champion enterprise. Upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we exercise stringent process and quality control. This steadfast dedication has earned us the profound trust of our users, fueling market growth and guaranteeing a 100% repeat purchase rate among our devoted supporters, who consistently commend our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and driving innovation. Through continuous investment in talent acquisition and development, we have established a dynamic growth platform that magnetizes industry elites. Our structured, multi-generational talent pipeline seamlessly blends the wisdom of senior experts, the energy of middle-aged professionals, and the creativity of young innovators. Collaborations with prestigious universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, propelling us to the forefront of technological advancement.
With an unwavering commitment to innovation and a rich tradition of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. continuously revitalizes its product portfolio. The company eagerly engages in groundbreaking design and advanced R&D for new products while seamlessly transforming existing technologies. By overcoming a plethora of technical challenges, the company has built a strong foundation that propels its pioneering progress into the future. Xingsheng's dedication to innovation ensures they stay at the forefront of the industry, driving forward with bold new ideas and elite craftsmanship.
Industry Conveyor
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