Presenting the pinnacle of industrial innovation: our High-Quality, Factory Custom-Made Conveyor Idler. Engineered to be completely Maintenance-Free, this idler is a masterpiece of anti-wear and anti-corrosion technology. Its precision-sealed design offers unmatched waterproof and dustproof protection, enhanced by superb anti-vibration features. Constructed from the finest high-quality steel, it stands as an icon of outstanding durability and superior performance.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we are proud to unveil our cutting-edge manufacturing prowess. Central to our production is the prestigious TKAS idler production line by Tangshan Kaiyuan, celebrated for its unmatched precision and dependability. This is harmoniously supported by three additional semi-automatic lines, providing an agile and efficient production framework. Our advanced craftsmanship is further enriched by two sophisticated idler shaft material lines from Fuzhou Sanxun, enabling us to masterfully handle a broad spectrum of idler diameters.φ89 mm-φ219mm with an extraordinary capacity to reach lengths spanning from 190mm to an impressive 2200mm.Our unwavering commitment to quality is mirrored in our selection of premium special steels for idler manufacturing. We collaborate with distinguished suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) to ensure that only the finest materials contribute to our products' unparalleled quality.
We are relentless in our quest for precision. Our expert steel pipe straightening process dramatically minimizes ovality and straightness errors by a remarkable 50% over industry standards like MT821. Our idlers exhibit a reduced simulated frictional resistance coefficient, improving from 0.025 to a remarkable 0.023. Radial runout is minimized from 1.0 mm to an exceptional 0.35 mm, while straightness is refined from 1.0 mm to an outstanding 0.20 mm. With an axial load capacity exceeding 15 KN as per MT821, our idlers' longevity achieves an extraordinary precision grade, delivering over 45,000 hours of dependable service.
Our production line stands as a symbol of technological excellence, featuring full automation across all stages—from straightening and pipe cutting to boring, stamping, welding, and assembly. This seamless process not only exemplifies efficiency but also sets a new standard in innovative manufacturing.
By harnessing cutting-edge, fully automatic production lines for idler shaft processing, we achieve unprecedented precision. Our operations encompass servo-fixed-length cutting, turning, chamfering, snap ring groove cutting, center hole drilling, and flat groove milling. The extraordinary proximity between two milled grooves can be as minimal as190mm, while handling workpieces with lengths reaching an impressive 2200mm.
Technological brilliance
1, Our idlers are designed for seamless replacement, featuring robust and enduring welding craftsmanship. This ensures that the idler shell remains free of wear throughout its extensive service life, offering an impressive 45,000 hours of operation.
2, Outfitted with specialized bearings and meticulously crafted stamped bearing housings with double-layer seals, our idlers guarantee exceptional sealing and minimal rotational resistance, significantly extending their operational lifespan. To ensure peak performance, we incorporate elite bearings sourced from prestigious imported brands.
3, Our idlers' dustproof capabilities are rigorously aligned with MT821 - 1999 regulations, while their outstanding waterproof performance seamlessly meets these stringent standards.
4, Our steel materials undergo comprehensive pre-treatment to achieve the St2-1/2 level. Every welded structure adheres strictly to national welding standards, ensuring full compliance with the latest national criteria.
5, Our upper idlers boast a rotational resistance coefficient precisely at or below 0.022, while lower idlers maintain an even more stringent threshold, not exceeding 0.02, underscoring our commitment to superior engineering and innovation.
ApplicationIndustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a prestigious 'Little Giant' enterprise on the national stage, renowned for our expertise in the belt conveyor industry. With a robust registered capital of 260 million yuan, our expansive operations span 650 mu, equivalent to 433,333 square meters. Within this vast area, we've meticulously crafted 200,000 square meters of cutting-edge factory buildings. Our facilities also feature 13,200 square meters assigned to modern offices, comfortable accommodation, and essential auxiliary facilities. Our arsenal includes over 500 state-of-the-art sets of belt conveyor processing equipment, culminating in impressive total assets amounting to 800 million yuan. At the intersection of innovation and manufacturing excellence, we deliver uniquely innovative belt conveyors, achieving a remarkable annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a paragon of technological innovation and excellence. As a nationally recognized high-tech enterprise, we are a proud flagship of intelligent manufacturing in Shanxi Province. Our distinguished accolades include the prestigious Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Endorsed by the China Heavy Machinery Industry Association, we are celebrated for our unwavering adherence to contracts and our sterling reputation. Our trademarks and products shine with the hallmark of excellence in Shanxi Province, exemplifying our AAA-level quality and reputation. Our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology further underscores our commitment to advancement. Our innovation prowess is safeguarded by 4 invention patents, with an additional 7 newly applied ones and complemented by 52 utility model patents. We are proud contributors to national standards and scientific research, setting benchmarks with provincial and local standards, and earning esteemed recognitions in both Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company offers an impressive array of belt conveyors, each designed with precision to cater to diverse requirements. Our flagship products, such as the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have become cornerstones in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and more. Our esteemed clientele includes industry giants like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic dedication to 'talent, quality, service, innovation, scale, and brand.' Our unwavering commitment to specialization, refinement, and innovative brilliance positions us to become the leading belt conveyor manufacturing center, acclaimed for its exceptional intelligence and scale. Our vision is to be recognized as the national single champion enterprise. Upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we exercise stringent process and quality control. This steadfast dedication has earned us the profound trust of our users, driving market growth and guaranteeing a 100% repeat purchase rate among devoted supporters, who consistently commend our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and driving innovation. Through continuous investment in talent acquisition and development, we've established a dynamic growth platform that attracts industry elites. Our structured, multi-generational talent pipeline blends the wisdom of senior experts, the energy of middle-aged professionals, and the creativity of young innovators. Collaborations with prestigious universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, propelling us to the forefront of technological progress.
With an unwavering commitment to innovation and a rich tradition of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. continuously revitalizes its product portfolio, eagerly engaging in groundbreaking design and advanced R&D of new products while seamlessly transforming existing technologies. By overcoming a plethora of technical challenges, the company has built a strong foundation that propels its pioneering progress into the future. At the heart of our mission is a dedication to superior quality and technological prowess, guiding us to set the standard in the machinery manufacturing industry.
Industry Conveyor
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