Introducing our High-Quality, Factory Custom-Made, Maintenance-Free Conveyor Idler, meticulously crafted to serve as the epitome of industrial excellence. Marvel at its impeccable anti-wear and anti-corrosion properties, achieved through masterful engineering that ensures longevity. This industrial marvel is expertly sealed, offering unparalleled waterproof and dustproof protection, alongside exceptional anti-vibration capabilities. Forged from premium high-quality steel, it embodies the pinnacle of robust durability and unmatched performance.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes immense pride in unveiling its state-of-the-art manufacturing prowess. At the core of our operations is the renowned TKAS idler production line by Tangshan Kaiyuan, a symbol of precision and reliability. Complementing this are three additional semi-automatic lines that ensure versatile and efficient production. Our expertise is further amplified by two advanced idler shaft material lines from Fuzhou Sanxun, empowering us to expertly manage an extensive variety of idler diameters with exceptional precision.φ89 mm-φ219mm with an extraordinary capability to span lengths ranging from 190mm to an awe-inspiring 2200mm.Our unwavering commitment to excellence is showcased through our use of superior special steels for idler production. Partnering with reputable suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO), we ensure that only the highest quality materials refine our products to matchless standards.
In our relentless pursuit of precision, we employ a specialized straightening process for steel pipes that dramatically minimizes ovality and straightness errors, exceeding industry standards by 50% compared to the MT821 benchmark. Our idlers exhibit a reduced simulated frictional resistance coefficient, lowered from 0.025 to an impressive 0.023. Radial runout is minimized from 1.0 mm to an outstanding 0.35 mm, while straightness is enhanced from 1.0 mm to an exceptional 0.20 mm. Surpassing the axial load capacity of 15 KN as per MT821, our idlers' lifespan is elevated to a remarkable grade of precision, ensuring over 45,000 hours of reliable, superior service.
Our production line stands as a beacon of technological excellence, showcasing full automation across every stage—from precise straightening and pipe cutting to meticulous boring, stamping, welding, and assembly. This streamlined procedure not only exemplifies efficiency but also sets a new paradigm in innovative manufacturing.
Harnessing cutting-edge, fully automatic production lines for idler shaft processing, we achieve unparalleled precision. Our operations encompass servo-fixed-length cutting, turning, chamfering, snap ring groove cutting, center hole drilling, and flat groove milling. The proximity between two milled grooves can be as minimal as190mm, while accommodating workpieces of lengths up to an impressive 2200mm.
Technological supremacy
1, Our idlers are ingeniously crafted for seamless replacement, featuring robust and enduring welding craftsmanship that guarantees the idler shell remains wear-free over its extensive standard service life, achieving an astonishing 45,000 hours.
2, Equipped with precision-engineered bearings and stamped bearing housings with dual-layer seals, our idlers assure exceptional sealing and minimal rotational resistance, significantly enhancing their operational lifespan. To ensure peak performance, we incorporate elite bearings from prestigious imported brands.
3, The dustproof capabilities of our idlers are meticulously aligned with MT821 - 1999 regulations, while their waterproof performance effortlessly meets these rigorous standards.
4, Our steel materials undergo rigorous pre-treatment to achieve the St2-1/2 level. Every welded structure complies with stringent national welding standards, guaranteeing full adherence to the latest national criteria.
5, Our upper idlers boast a rotational resistance coefficient precisely at or below 0.022, while the lower idlers maintain an even tighter threshold, not exceeding 0.02, exemplifying our commitment to superior engineering.
ApplicationIndustries of the product
Company Introduction
1. Company Scale
Step into the illustrious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a nationally acclaimed 'Little Giant' enterprise celebrated for our exceptional prowess in the belt conveyor industry. With a formidable registered capital of 260 million yuan, our extensive reach covers an impressive 650 mu, or about 433,333 square meters. Within this sprawling expanse, we've crafted 200,000 square meters of state-of-the-art factory spaces. Our facilities are complemented by 13,200 square meters dedicated to cutting-edge offices, comfortable accommodations, and essential auxiliary amenities. Our operations are powered by over 500 advanced belt conveyor processing units, boasting total assets of a remarkable 800 million yuan. At the confluence of innovation and manufacturing brilliance, we offer uniquely innovative belt conveyors, securing a commendable annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a beacon of technological brilliance and pioneering excellence. As a nationally recognized high-tech entity, we lead intelligent manufacturing in Shanxi Province. Our esteemed honors include the prestigious Enterprise Technology Center of Shanxi Province and the highly regarded Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Recognized by the China Heavy Machinery Industry Association, we are lauded for our steadfast commitment to contract integrity and exemplary reputation. Our trademarks and products are distinguished by the emblem of excellence in Shanxi Province, epitomizing our AAA-level quality and esteem. Our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology highlights our dedication to progress. We champion innovation with 4 invention patents, 7 newly filed, and 52 utility model patents. We contribute significantly to national standards and scientific inquiry, setting exemplary provincial and local standards and garnering notable accolades in Shanxi and Xinzhou City.
3. Main Products and Customers
Yuanping Xingsheng offers a sophisticated array of belt conveyors, meticulously engineered to meet diverse needs. Our hallmark products, including the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have become pivotal in markets such as Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele features industry titans like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is firmly anchored in a strategic pursuit of 'talent, quality, service, innovation, scale, and brand.' Our resolute focus on specialization, refinement, and innovative brilliance positions us as a leader in belt conveyor manufacturing, renowned for its superior intelligence and scale. Our aspiration is to be recognized as the national single champion enterprise. Adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we maintain rigorous process and quality control. This steadfast dedication has secured us the deep trust of our customers, fostering market growth and ensuring a 100% repeat purchase rate from loyal supporters who consistently praise our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently dedicated to cultivating talent and driving innovation. Through continuous investment in talent acquisition and development, we've established a vibrant growth platform that attracts industry luminaries. Our structured, multi-generational talent pipeline merges the wisdom of seasoned experts, the vigor of middle-aged professionals, and the creativity of young innovators. Partnerships with eminent universities, research centers, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, propelling us to the forefront of technological advancement.
Driven by an unwavering passion for innovation, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of excellence in the industry. With a rich tradition of pushing boundaries, Xingsheng Machinery continuously rejuvenates its product offerings, enthusiastically delving into revolutionary design and cutting-edge R&D. This dedication not only enhances new product development but also seamlessly refines and transforms existing technologies. By adeptly navigating and overcoming numerous technical challenges, Xingsheng Machinery has forged a robust foundation that serves as a catalyst for its pioneering advancements, propelling the company into a bright and prosperous future.
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