Unveiling the pinnacle of industrial engineering - our High-Quality, Factory Custom-Made, Maintenance-Free Conveyor Idler. This masterpiece is meticulously designed with advanced anti-wear and anti-corrosion attributes, ensuring seamless operations in even the harshest environments. With impeccable sealing that guarantees waterproof and dustproof capabilities, complemented by exceptional anti-vibration features, this idler is crafted from premium high-quality steel, standing as a beacon of robust durability and unparalleled performance.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is proud to showcase its cutting-edge manufacturing prowess. At the core of our production lies the esteemed TKAS idler production line by Tangshan Kaiyuan, celebrated for its precision and reliability. This is seamlessly harmonized with three additional semi-automatic lines, ensuring both versatility and efficiency. Our craftsmanship is further elevated by two advanced idler shaft material lines from Fuzhou Sanxun, enabling us to adeptly manage a comprehensive range of idler diameters.φ89 mm-φ219mm with an extraordinary capability to extend across lengths spanning from a compact 190mm to an impressive 2200mm.Our unwavering commitment to sourcing excellence is epitomized by our use of premium special steels for idler production. In partnership with distinguished suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO), we ensure that only the finest materials contribute to the unmatched quality of our products.
We are relentless in our pursuit of precision. Our specialized straightening process for steel pipes remarkably minimizes ovality and straightness errors, surpassing industry standards by a remarkable 50% compared to the MT821 standard. Our idlers exhibit a reduced simulated frictional resistance coefficient, now an impressive 0.023 from 0.025. Radial runout is minimized to a remarkable 0.35 mm from 1.0 mm, while straightness is refined to an outstanding 0.20 mm from 1.0 mm. With an axial load capacity exceeding 15 KN as required by MT821, our idlers' lifespan is elevated to a distinguished precision grade, promising over 45,000 hours of steadfast service.
Our production line embodies technological brilliance, showcasing full automation at every stage—from straightening and pipe cutting to boring, stamping, welding, and assembly. This streamlined process not only exemplifies peak efficiency but also sets a new industry benchmark in innovative manufacturing excellence.
Harnessing state-of-the-art, fully automatic production lines for idler shaft processing, we achieve precision like never before. Our operations encompass servo-fixed-length cutting, turning, chamfering, snap ring groove cutting, center hole drilling, and flat groove milling. The remarkable proximity between two milled grooves can be as minimal as190mm, while accommodating workpieces of lengths up to an impressive 2200mm.
Technological mastery
1, Our idlers are designed for effortless replacement, featuring solid and enduring welding craftsmanship. This ensures the idler shell remains wear-free throughout its extensive standard service life, enduring an impressive 45,000 hours.
2, Fitted with specialized bearings and stamped bearing housings with double-layer seals, our idlers ensure exceptional sealing and minimal rotational resistance, significantly extending their service life. To secure optimal performance, we integrate top-tier bearings from prestigious imported brands.
3, Our idlers' dustproof capabilities are meticulously aligned with MT821 - 1999 regulations, while their waterproof performance effortlessly meets these rigorous standards.
4, Our steel materials undergo meticulous pre-treatment to attain the St2-1/2 level. Every welded structure adheres to rigorous national welding standards, ensuring complete compliance with the latest national criteria.
5, Our upper idlers boast a rotational resistance coefficient precisely at or below 0.022, while lower idlers uphold an even stricter threshold, not exceeding 0.02, exemplifying our commitment to superior engineering.
ApplicationIndustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a prestigious 'Little Giant' enterprise on the national stage, renowned for our expertise in the belt conveyor industry. With a robust registered capital of 260 million yuan, our expansive operations span an impressive 650 mu, equivalent to 433,333 square meters. Within this vast area, we've meticulously crafted 200,000 square meters of cutting-edge factory buildings. Our facilities also feature 13,200 square meters assigned to modern offices, comfortable accommodation, and essential auxiliary facilities. Our arsenal includes over 500 state-of-the-art sets of belt conveyor processing equipment, culminating in impressive total assets amounting to 800 million yuan. At the intersection of innovation and manufacturing excellence, we deliver uniquely innovative belt conveyors, achieving a remarkable annual sales revenue of 500 million yuan. Yuanping Xingsheng stands as a beacon of industry innovation and scale.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a paragon of technological innovation and excellence. As a nationally recognized high-tech enterprise, we proudly lead the charge in intelligent manufacturing within Shanxi Province. Our distinguished accolades include the prestigious Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Endorsed by the China Heavy Machinery Industry Association, we are celebrated for our unwavering adherence to contracts and our sterling reputation. Our trademarks and products shine with the hallmark of excellence in Shanxi Province, exemplifying our AAA-level quality and reputation. Our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology further underscores our commitment to advancement. Our innovation prowess is safeguarded by 4 invention patents, with an additional 7 newly applied ones and complemented by 52 utility model patents. We are proud contributors to national standards and scientific research, consistently setting benchmarks with provincial and local standards, and earning esteemed recognitions in both Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company offers an impressive array of belt conveyors, each designed with precision to cater to diverse requirements. Our flagship products, such as the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have become cornerstones in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and more. Our esteemed clientele includes industry giants like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others. Our products symbolize reliability and advanced engineering, meeting the diverse needs of global industry leaders.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic dedication to 'talent, quality, service, innovation, scale, and brand.' Our unwavering commitment to specialization, refinement, and innovative brilliance positions us to become the leading belt conveyor manufacturing center, acclaimed for its exceptional intelligence and scale. Our vision is to be recognized as the national single champion enterprise. Upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we exercise stringent process and quality control. This steadfast dedication has earned us the profound trust of our users, driving market growth and guaranteeing a 100% repeat purchase rate among devoted supporters, who consistently commend our product excellence. We are committed to a future where innovation and quality define every detail of our operations.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and driving innovation. Through continuous investment in talent acquisition and development, we've established a dynamic growth platform that attracts industry elites. Our structured, multi-generational talent pipeline blends the wisdom of senior experts, the energy of middle-aged professionals, and the creativity of young innovators. Collaborations with prestigious universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, propelling us to the forefront of technological progress. Our dedication to fostering a culture of innovation is unwavering, securing our position as a leader in cutting-edge machinery advancements.
Embodying an unwavering dedication to breakthrough innovation and a legacy steeped in excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. redefines the boundaries of engineering brilliance. With an ever-evolving product portfolio, Xingsheng Machinery is deeply committed to the art of revolutionary design and state-of-the-art research and development. The company skillfully navigates complex technical challenges, forging a robust foundation that heralds a visionary leap into the future of machinery excellence.
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