Introducing the pinnacle of industrial excellence: our High-Quality, Factory Custom-Made, Maintenance-Free Conveyor Idler. This product is engineered with precision, offering unmatched anti-wear and anti-corrosion properties. Our idler is meticulously sealed to provide impeccable waterproof and dustproof protection, coupled with outstanding anti-vibration capabilities. Constructed from the finest high-quality steel, it embodies the essence of robust durability and delivers exceptional performance, setting a new standard in the industry.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is thrilled to unveil our cutting-edge manufacturing prowess. Our operations are anchored by the prestigious TKAS idler production line by Tangshan Kaiyuan, celebrated for its precision and dependability. This is perfectly augmented by three additional semi-automatic lines, ensuring unparalleled versatility and efficiency in production. We elevate our craftsmanship further with two state-of-the-art idler shaft material lines from Fuzhou Sanxun, empowering us to expertly manage a diverse array of idler diameters.φ89 mm-φ219mm exemplifying an extraordinary ability to cover spans ranging from an impressive 190mm to a remarkable 2200mm.Our unwavering commitment to excellence is manifested in our choice of superior special steels for idler production. We collaborate with renowned suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO), ensuring that only the finest materials contribute to the unparalleled quality of our products.
Our relentless pursuit of precision is evident in our specialized straightening process for steel pipes, dramatically reducing ovality and straightness errors by 50% compared to industry benchmarks like the MT821 standard. Our idlers feature a reduced simulated frictional resistance coefficient, improved from 0.025 to an impressive 0.023. Radial runout is minimized from 1.0 mm to an extraordinary 0.35 mm, while straightness improves from 1.0 mm to an outstanding 0.20 mm. With an axial load capacity exceeding 15 KN, our idlers are engineered to perfection, boasting a service life of over 45,000 hours.
Our production line stands as a beacon of technological innovation, featuring full automation throughout—from straightening and pipe cutting to boring, stamping, welding, and assembly. This streamlined process not only exemplifies efficiency but also establishes a new benchmark in advanced manufacturing.
Employing cutting-edge, fully automatic production lines for idler shaft processing, we attain unprecedented precision. Our operations encompass servo-fixed-length cutting, turning, chamfering, snap ring groove cutting, center hole drilling, and flat groove milling. The astonishing proximity between two milled grooves can be as minimal as190mm, catering to workpieces of lengths up to an impressive 2200mm.
The pinnacle of technological mastery
1, Our idlers are crafted for effortless replacement, featuring robust and enduring welding craftsmanship. This ensures the idler shell remains wear-free across an extensive standard service life, lasting a remarkable 45,000 hours.
2, Equipped with specialized bearings and stamped bearing housings with double-layer seals, our idlers deliver exceptional sealing and minimal rotational resistance, significantly extending their lifespan. To guarantee optimal performance, we incorporate elite bearings sourced from prestigious imported brands.
3, Our idlers' dustproof capabilities are rigorously aligned with MT821 - 1999 regulations, effortlessly meeting stringent standards for waterproof performance.
4, Our steel materials undergo meticulous pre-treatment to achieve the St2-1/2 level. Every welded structure is crafted in full compliance with stringent national welding standards, ensuring adherence to the latest national criteria.
5, Our upper idlers boast a rotational resistance coefficient precisely at or below 0.022, while lower idlers maintain an even tighter threshold, not exceeding 0.02, underscoring our dedication to superior engineering.
ApplicationIndustries of the product
Company Introduction
1. Company Scale
Step into the prestigious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a nationally esteemed 'Little Giant' enterprise celebrated for its unmatched prowess in the belt conveyor industry. With a formidable registered capital of 260 million yuan, our operations proudly cover an expansive 650 mu, equivalent to a vast 433,333 square meters. Within this vast expanse, we have meticulously constructed 200,000 square meters of state-of-the-art factory infrastructure. Our comprehensive facilities also encompass 13,200 square meters dedicated to modern offices, comfortable living quarters, and essential auxiliary amenities. Our impressive arsenal boasts over 500 cutting-edge belt conveyor processing equipment sets, culminating in total assets worth an impressive 800 million yuan. At the confluence of innovation and manufacturing excellence, we craft uniquely innovative belt conveyors, heralding an extraordinary annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. epitomizes technological innovation and manufacturing excellence. As a nationally acclaimed high-tech enterprise, we proudly lead the march of intelligent manufacturing in Shanxi Province. Our prestigious accolades include the esteemed Enterprise Technology Center of Shanxi Province and the illustrious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Endorsed by the China Heavy Machinery Industry Association, we are celebrated for our unwavering contract adherence and stellar reputation. Our trademarks and products radiate with the emblem of excellence in Shanxi Province, epitomizing our AAA-level quality and esteemed reputation. Our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology underscores our commitment to innovation. Our inventive prowess is fortified by 4 invention patents, with 7 newly applied and 52 utility model patents. As proud contributors to national standards and scientific research, we set benchmarks with provincial and local standards, earning prestigious recognitions in both Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company proudly presents an exemplary range of belt conveyors, each meticulously engineered to meet diverse needs with precision. Our flagship products, including the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have become integral to markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele comprises industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is anchored in a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' Our unwavering dedication to specialization, refinement, and innovative brilliance positions us as the eminent belt conveyor manufacturing hub, renowned for its exceptional intelligence and scale. Our vision is to be lauded as the national single champion enterprise. Upholding the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality control. This steadfast commitment has earned us unwavering trust from our users, propelling market growth and ensuring a 100% repeat purchase rate among our loyal supporters, who consistently applaud our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently dedicated to fostering talent and propelling innovation. Through ongoing investments in talent acquisition and development, we've established a vibrant growth platform that magnetizes industry elites. Our multi-generational talent pipeline skillfully combines the wisdom of senior experts, the vigor of mid-career professionals, and the creativity of budding innovators. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, propelling us to the vanguard of technological advancement.
With unwavering dedication to innovation and a rich tradition of excellence at its core, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. continually breathes new life into its diverse product range. The company enthusiastically engages in innovative design and sophisticated R&D of new products while seamlessly transforming existing technologies. By conquering a multitude of technical challenges, Xingsheng Machinery has laid a robust foundation that propels its pioneering advancements into a promising future.
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