Behold the pinnacle of industrial innovation with our High-Quality, Factory Custom-Made, Maintenance-Free Conveyor Idler. This expertly crafted marvel offers unrivaled resistance to wear and corrosion, sealed with precision for unparalleled waterproof and dustproof protection. Its anti-vibration prowess is matched only by its construction from premium, high-quality steel, standing as an indomitable force in both durability and performance.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes immense pride in its cutting-edge manufacturing prowess. Our operations are spearheaded by the illustrious TKAS idler production line from Tangshan Kaiyuan, celebrated for its unrivaled precision and dependability. Complementing this technological marvel are three additional semi-automatic lines, promising unmatched versatility and efficiency. With two idler shaft material lines from Fuzhou Sanxun, we expertly accommodate a diverse range of idler diameters, elevating our craftsmanship to new heights.φ89 mm-φ219mm boasting an astonishing ability to span lengths ranging from 190mm to an awe-inspiring 2200mm.Our unwavering commitment to excellence is embodied in our meticulous selection of top-tier special steels for idler production. Partnering with revered suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO), we ensure that only the most superior materials contribute to our products' unparalleled quality and enduring reliability.
Our relentless dedication to precision is evident in our specialized steel pipe straightening process, surpassing industry norms with a remarkable 50% reduction in ovality and straightness errors compared to the MT821 standard. Our idlers boast a reduction in simulated frictional resistance coefficient from 0.025 to an impressive 0.023, with radial runout minimized from 1.0 mm to an exceptional 0.35 mm, and straightness enhanced from 1.0 mm to an outstanding 0.20 mm. An axial load capacity exceeding 15 KN as required by MT821 ensures that our idlers deliver an extraordinary precision grade, offering over 45,000 hours of dependable service.
Our fully automated production line is a testament to technological excellence, flawlessly executing every step from straightening and pipe cutting to boring, stamping, welding, and assembly. This seamless process not only embodies efficiency but also sets a new standard in innovative manufacturing.
Harnessing cutting-edge, fully automated production lines for idler shaft processing, we achieve unmatched precision in operations that include servo-fixed-length cutting, turning, chamfering, snap ring groove cutting, center hole drilling, and flat groove milling. The proximity between milled grooves can be as minimal as190mm, adeptly accommodating workpieces of lengths up to a remarkable 2200mm.
Technological excellence
1, Our idlers are designed for seamless replacement, featuring robust and enduring welding that ensures the idler shell remains wear-free throughout its extensive standard service life of 45,000 hours.
2, Outfitted with specialized bearings and stamped bearing housings with dual-layer seals, our idlers guarantee exceptional sealing and minimal rotational resistance, significantly enhancing their lifespan. To achieve peak performance, we incorporate premium bearings sourced from globally esteemed brands.
3, Our idlers' dustproof capabilities are meticulously aligned with MT821 - 1999 standards, effortlessly meeting stringent waterproof performance criteria.
4, Our steel materials undergo rigorous pre-treatment to achieve the esteemed St2-1/2 level, while every welded structure adheres to exacting national welding standards, ensuring full compliance with the latest national criteria.
5, Our upper idlers excel with a rotational resistance coefficient at or below 0.022, while lower idlers maintain an even more stringent threshold of no more than 0.02, underscoring our commitment to superior engineering.
ApplicationIndustries of the product
Company Introduction
1. Company Scale
Welcome to the distinguished world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a nationally acclaimed 'Little Giant' enterprise, celebrated for our unparalleled expertise in the belt conveyor industry. With a formidable registered capital of 260 million yuan, our operations unfold over 650 mu, equivalent to an impressive 433,333 square meters. Within this vast expanse, we've meticulously established 200,000 square meters of state-of-the-art factory buildings. Our facilities boast an additional 13,200 square meters dedicated to modern office spaces, comfortable living quarters, and essential auxiliary services. Our sophisticated arsenal includes over 500 cutting-edge sets of belt conveyor processing equipment, culminating in a remarkable total asset valuation of 800 million yuan. At the crossroads of innovation and manufacturing prowess, we deliver uniquely transformative belt conveyors, achieving an astounding annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. exemplifies technological innovation and manufacturing excellence. As a nationally recognized high-tech enterprise, we stand as a leader in intelligent manufacturing within Shanxi Province. Our prestigious achievements include the esteemed Enterprise Technology Center of Shanxi Province and the highly respected Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Endorsed by the China Heavy Machinery Industry Association, we are lauded for our unwavering commitment to contracts and our impeccable reputation. Our trademarks and products are adorned with the hallmark of excellence in Shanxi Province, epitomizing our AAA-level quality and reputation. Our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology further highlights our dedication to advancement. Our innovation acumen is protected by 4 invention patents, with an additional 7 newly applied ones, complemented by 52 utility model patents. We are proud contributors to national standards and scientific research, setting benchmarks with provincial and local standards, earning prestigious recognitions in both Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company presents an impressive spectrum of belt conveyors, meticulously engineered to meet diverse requirements with precision. Our flagship products, such as the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have become foundational in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, amongst others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is firmly grounded in a strategic dedication to 'talent, quality, service, innovation, scale, and brand.' Our resolute commitment to specialization, refinement, and pioneering brilliance positions us as the premier belt conveyor manufacturing hub, renowned for its exceptional intelligence and scale. Our vision is to be celebrated as the national single champion enterprise. Upholding the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control. This steadfast dedication has earned us the profound trust of our users, driving market expansion and ensuring a 100% repeat purchase rate among our loyal patrons, who consistently praise our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately devoted to fostering talent and propelling innovation. Through ongoing investment in talent acquisition and development, we've crafted a dynamic growth platform that attracts industry elites. Our structured, multi-generational talent pipeline seamlessly blends the wisdom of senior experts, the vigor of experienced professionals, and the ingenuity of young innovators. Collaborations with renowned universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, catapulting us to the forefront of technological advancement.
With an unwavering commitment to pioneering innovation and an illustrious tradition of unparalleled excellence, Xingsheng Machinery perpetually revitalizes its diverse product portfolio. The company eagerly engages in groundbreaking design and advanced R&D, breathing life into visionary new products while seamlessly refining and transforming existing technologies. By triumphing over a myriad of technical challenges, Xingsheng has constructed a robust foundation that propels its pioneering progress into a future of limitless possibilities.
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