Discover the pinnacle of innovation with our High-Quality, Factory Custom-Made Conveyor Idler—Maintenance-Free and engineered with unmatched anti-wear and anti-corrosion attributes. This industrial masterpiece is a paragon of engineering excellence, featuring an expertly sealed design for maximum waterproof, dustproof, and anti-vibration performance. Constructed from premium, high-grade steel, it stands as a symbol of enduring durability and outstanding functionality.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes pride in unveiling its cutting-edge manufacturing prowess. Central to our operations is the revered TKAS idler production line from Tangshan Kaiyuan, celebrated for its precision and dependable output. This is bolstered by three versatile semi-automatic lines, ensuring an adaptable and efficient production process. Elevating our expertise, we incorporate two advanced idler shaft material lines from Fuzhou Sanxun, empowering us to adeptly manage a diverse array of idler diameters.φ89 mm-φ219mm boasting an extraordinary capacity to extend lengths spanning from 190mm to an impressive 2200mm.Our unwavering commitment to quality is evident in our meticulous selection of superior special steels for idler production. We collaborate with distinguished suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO), ensuring that only the finest materials enhance the unparalleled quality of our products.
Our relentless pursuit of precision is unmatched. Through our specialized straightening process for steel pipes, we achieve a remarkable reduction in ovality and straightness deviations, outperforming industry standards by 50% compared to the MT821 benchmark. Our idlers exhibit an exceptionally low simulated frictional resistance coefficient, improving from 0.025 to an extraordinary 0.023. Radial runout is minimized to 0.35 mm from 1.0 mm, and straightness reaches an exceptional 0.20 mm from 1.0 mm. With an axial load capacity exceeding 15 KN, our idlers, as required by MT821, offer an elevated lifespan, attaining a remarkable precision grade and delivering over 45,000 hours of dependable service.
Our production line exemplifies technological excellence, featuring full automation across all stages—from straightening and pipe cutting to boring, stamping, welding, and assembly. This seamless process not only epitomizes efficiency but also establishes a new standard in innovative manufacturing.
Through the use of state-of-the-art, fully automatic production lines for idler shaft processing, we achieve unprecedented precision. Our operations encompass servo-fixed-length cutting, turning, chamfering, snap ring groove cutting, center hole drilling, and flat groove milling. The exceptional proximity between two milled grooves can measure as little as190mm, while accommodating workpieces extending up to an impressive 2200mm.
Technological excellence
1, Designed for effortless replacement, our idlers feature robust and long-lasting welding craftsmanship, ensuring the idler shell remains wear-free throughout its extensive standard service life of an impressive 45,000 hours.
2, Our idlers are equipped with specialized bearings and stamped bearing housings featuring dual-layer seals, ensuring extraordinary sealing and minimal rotational resistance, substantially prolonging their operational lifespan. To ensure peak performance, we integrate elite bearings from prestigious imported brands.
3, Our idlers' dustproof capabilities strictly adhere to MT821 - 1999 regulations, while their waterproof performance effortlessly meets these rigorous standards.
4, Our steel materials undergo thorough pre-treatment to achieve the esteemed St2-1/2 level. Every welded structure complies with stringent national welding standards, fully aligning with the latest national criteria.
5, Our upper idlers proudly feature a rotational resistance coefficient precisely at or below 0.022, while lower idlers maintain an even more stringent limit, not exceeding 0.02, underscoring our commitment to superior engineering.
ApplicationIndustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a prestigious 'Little Giant' enterprise on the national stage, renowned for our unparalleled expertise in the belt conveyor industry. With an impressive registered capital of 260 million yuan, our vast operations span across 650 mu, equivalent to 433,333 square meters. Within this expansive area, we've meticulously crafted 200,000 square meters of state-of-the-art factory buildings. Our facilities also feature 13,200 square meters dedicated to modern offices, comfortable accommodations, and essential auxiliary facilities. Our arsenal includes over 500 cutting-edge sets of belt conveyor processing equipment, culminating in formidable total assets amounting to 800 million yuan. At the intersection of innovation and manufacturing excellence, we deliver uniquely innovative belt conveyors, achieving a remarkable annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of technological innovation and excellence. As a nationally recognized high-tech enterprise, we are a proud emblem of intelligent manufacturing in Shanxi Province. Our distinguished accolades include the prestigious Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Endorsed by the China Heavy Machinery Industry Association, we are celebrated for our unwavering adherence to contracts and our outstanding reputation. Our trademarks and products shine with the hallmark of excellence in Shanxi Province, exemplifying our AAA-level quality and reputation. Our esteemed doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology further underscores our commitment to advancement. Our innovation prowess is safeguarded by 4 invention patents, with an additional 7 newly applied ones and complemented by 52 utility model patents. We are proud contributors to national standards and scientific research, setting benchmarks with provincial and local standards, and earning esteemed recognitions in both Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company offers an impressive array of belt conveyors, each engineered with precision to cater to diverse requirements. Our flagship products, such as the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have become cornerstones in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry giants like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic dedication to 'talent, quality, service, innovation, scale, and brand.' Our unwavering commitment to specialization, refinement, and innovative brilliance positions us to become the leading belt conveyor manufacturing center, acclaimed for its exceptional intelligence and scale. Our vision is to be recognized as the national single champion enterprise. Upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we exercise stringent process and quality control. This steadfast dedication has earned us the profound trust of our users, driving market growth and guaranteeing a 100% repeat purchase rate among devoted supporters, who consistently commend our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and driving innovation. Through continuous investment in talent acquisition and development, we've established a dynamic growth platform that attracts industry elites. Our structured, multi-generational talent pipeline blends the wisdom of senior experts, the energy of middle-aged professionals, and the creativity of young innovators. Collaborations with prestigious universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, propelling us to the forefront of technological progress.
With an unwavering commitment to innovation and a rich tradition of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. continuously revitalizes its product portfolio. This dynamic approach eagerly engages in groundbreaking design and advanced R&D of new products, while seamlessly transforming existing technologies into cutting-edge solutions. By overcoming a plethora of technical challenges, Xingsheng Machinery has built a robust foundation that propels its pioneering progress into the future, ensuring that every creation meets the highest standards of quality and ingenuity.
Industry Conveyor
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