Introducing the pinnacle of industrial innovation: our High-Quality, Factory Custom-Made, Maintenance-Free Conveyor Idler. This engineering masterpiece is meticulously designed with stellar anti-wear and anti-corrosion properties. It is sealed to perfection, delivering unmatched waterproof and dustproof protection, and is equipped with outstanding anti-vibration capabilities. Forged from premium high-quality steel, this idler is a beacon of durable robustness and unparalleled performance.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes immense pride in showcasing its cutting-edge manufacturing prowess. At the core of our state-of-the-art operations is the illustrious TKAS idler production line by Tangshan Kaiyuan, revered for its precision and dependability. This is seamlessly complemented by three additional semi-automatic lines, ensuring versatile and efficient production processes. Our commitment to excellence is further underscored by two advanced idler shaft material lines from Fuzhou Sanxun, enabling us to adeptly manage a broad spectrum of idler diameters.φ89 mm-φ219mm with an extraordinary capability to span substantial lengths ranging from 190mm to a remarkable 2200mm.Our unwavering commitment to sourcing excellence is manifested in our selection of superior special steels for idler production. We collaborate with venerable suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO), ensuring that only the finest materials contribute to our products' unmatched quality.
Our relentless pursuit of precision is evident in our specialized straightening process for steel pipes, which significantly reduces ovality and straightness errors, surpassing industry norms by 50% when measured against the MT821 standard. Our idlers feature a reduced simulated frictional resistance coefficient, refined from 0.025 to an impressive 0.023. Radial runout is minimized from 1.0 mm to an extraordinary 0.35 mm, while straightness is enhanced from 1.0 mm to an exceptional 0.20 mm. With an axial load capacity exceeding 15 KN as stipulated by MT821, our idlers are elevated to a precise precision grade, offering over 45,000 hours of dependable service.
Our production line is a testament to technological excellence, showcasing full automation at every step—from straightening and pipe cutting to boring, stamping, welding, and assembling. This streamlined process epitomizes efficiency and sets a new benchmark in innovative manufacturing.
Harnessing cutting-edge, fully automatic production lines for idler shaft processing, we attain an unprecedented level of precision. Our sophisticated operations involve servo-fixed-length cutting, turning, chamfering, snap ring groove cutting, center hole drilling, and flat groove milling. The astounding closeness between two milled grooves can be as minimal as190mm, while accommodating workpieces of lengths up to an impressive 2200mm.
Technological excellence
1, Our idlers are crafted for seamless replacement, featuring solid and enduring welding craftsmanship. This ensures the idler shell remains free from wear throughout its extensive standard service life, reaching an impressive 45,000 hours.
2, Fitted with specialized bearings and stamped bearing housings with double-layer seals, our idlers guarantee exceptional sealing and minimal rotational resistance, dramatically extending their longevity. To ensure peak performance, we incorporate elite bearings from distinguished imported brands.
3, The dustproof capabilities of our idlers are rigorously aligned with MT821 - 1999 regulations, while their waterproof performance effortlessly meets these stringent standards.
4, Our steel materials undergo meticulous pre-treatment to achieve the St2-1/2 level. Every welded structure adheres to strict national welding standards, ensuring full compliance with the latest national criteria.
5, Our upper idlers feature a rotational resistance coefficient precisely at or below 0.022, while lower idlers maintain an even tighter threshold, not exceeding 0.02, highlighting our dedication to superior engineering craftsmanship.
ApplicationIndustries of the product
Company Introduction
1. Company Scale
Step into the world of extraordinary innovation and precision engineering at Yuanping Xingsheng Machinery Manufacturing Co., Ltd. As a nationally celebrated 'Little Giant' in the belt conveyor industry, we stand tall with a secure registered capital of 260 million yuan. Our expansive operations unfold over 650 mu, translating to a grand 433,333 square meters. Within this vast domain, we have expertly constructed 200,000 square meters of state-of-the-art factory buildings. We also offer 13,200 square meters for modern offices, comfortable accommodation, and essential auxiliary facilities. Our cutting-edge facilities house over 500 advanced belt conveyor processing equipment units, contributing to a formidable total asset value of 800 million yuan. Positioned at the crossroads of innovation and manufacturing brilliance, we create unique, innovative belt conveyors, achieving a substantial annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. embodies the pinnacle of technological advancement and excellence. As a nationally lauded high-tech enterprise, we are the vanguard of intelligent manufacturing in Shanxi Province. Our notable achievements include the acclaimed Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Our stellar reputation is reinforced by the China Heavy Machinery Industry Association, recognizing our steadfast commitment to contracts and our exemplary reputation. Our trademarks and products are synonymous with excellence in Shanxi Province, epitomizing our AAA-level quality and reputation. The doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology highlights our dedication to progress. Our innovation prowess is fortified by 4 invention patents, 7 newly applied ones, and 52 utility model patents. We proudly contribute to national standards and scientific research, setting benchmarks with provincial and local standards, garnering esteemed accolades in both Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company presents an exceptional selection of precisely designed belt conveyors to meet a range of requirements. Our flagship products, including the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, are market leaders across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele features industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy is entrenched in a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' Our steadfast dedication to specialization, refinement, and innovative excellence positions us as the premier belt conveyor manufacturing hub, celebrated for its outstanding intelligence and scale. Our goal is to be recognized as the national single champion enterprise. Upholding the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control. This unwavering devotion has earned us the deep trust of our clientele, fueling market expansion and ensuring a 100% repeat purchase rate among loyal patrons, who consistently praise our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is wholeheartedly committed to fostering talent and propelling innovation. Through ongoing investments in talent acquisition and development, we've established a vibrant growth platform that magnetizes industry elites. Our structured, multi-generational talent pipeline blends the wisdom of seasoned experts, the drive of mid-career professionals, and the creativity of young visionaries. Collaborations with renowned universities, research institutions, and leading domestic enterprises have substantially bolstered our R&D and innovation capabilities, thrusting us to the forefront of technological advancement.
With an unwavering dedication to innovation paired with a legacy of excellence, Xingsheng Machinery persistently invigorates its product offerings. The company passionately delves into revolutionary design and state-of-the-art R&D for new products, while seamlessly enhancing existing technologies. By surmounting numerous technical obstacles, Xingsheng Machinery has established a robust platform that propels its groundbreaking advancements into the future.
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