Introducing the epitome of industrial perfection: our High-Quality, Factory Custom-Made, Maintenance-Free Conveyor Idler. Crafted with unrivaled precision, this idler is a marvel of engineering excellence, boasting impeccable anti-wear and anti-corrosion properties. Built to withstand the harshest environments, its superior sealing offers unparalleled waterproof and dustproof protection, complemented by outstanding anti-vibration capabilities. With a foundation of premium high-quality steel, this idler is not just a component; it is a symbol of durable robustness and unmatched performance, setting new standards in the industry.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes immense pride in unveiling its state-of-the-art manufacturing prowess. Central to our operations is the illustrious TKAS idler production line by Tangshan Kaiyuan, celebrated for its exceptional precision and reliability. Augmenting this is a trio of flexible semi-automatic lines, ensuring seamless and efficient production versatility. Our craftsmanship is further elevated by two cutting-edge idler shaft material lines, realized by Fuzhou Sanxun, enabling us to expertly handle a vast array of idler diameters.φ89 mm-φ219mm with an extraordinary capability to span lengths ranging from a compact 190mm to an awe-inspiring 2200mm.Our unwavering commitment to excellence in materials is evident in our use of superior special steels, sourced from distinguished suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO). This ensures that only the finest materials contribute to the unparalleled quality of our products, reinforcing our reputation for engineering excellence.
Our relentless pursuit of precision is unmatched. Through a specialized straightening process for steel pipes, we dramatically reduce ovality and straightness errors, exceeding industry standards by an exceptional 50% compared to the MT821 benchmark. Our idlers feature a reduced simulated frictional resistance coefficient, lowered from 0.025 to an impressive 0.023. Radial runout is minimized from 1.0 mm to an extraordinary 0.35 mm, while straightness is enhanced from 1.0 mm to a remarkable 0.20 mm. Surpassing an axial load capacity of 15 KN as required by MT821, our idlers achieve a superior precision grade, promising over 45,000 hours of reliable service life.
Our production line stands as a shining beacon of technological excellence, showcasing full automation at every phase—from straightening and pipe cutting to the intricate processes of boring, stamping, welding, and assembly. This flawlessly streamlined process epitomizes efficiency, establishing a new benchmark in innovative manufacturing practices.
Harnessing the power of cutting-edge, fully automatic production lines for idler shaft processing, we achieve precision that is second to none. Our sophisticated operations encompass servo-fixed-length cutting, precision turning, chamfering, snap ring groove cutting, center hole drilling, and flat groove milling. The exceptional closeness between two milled grooves can be as precise as190mm, while adeptly accommodating workpieces with lengths stretching up to an impressive 2200mm.
Technological finesse
1, Our idlers are engineered for seamless replacement, boasting robust and enduring welding craftsmanship. This ensures that the idler shell remains wear-free throughout its extensive standard service life, achieving an impressive 45,000 hours.
2, Equipped with specialized bearings and meticulously stamped bearing housings featuring double-layer seals, our idlers guarantee exceptional sealing and minimal rotational resistance, significantly enhancing their lifespan. To ensure peak performance, we incorporate elite bearings, sourced from esteemed imported brands, into our idlers.
3, Our idlers' dustproof capabilities are rigorously aligned with MT821 - 1999 regulations, while their waterproof performance effortlessly meets these stringent standards, ensuring optimal functionality in challenging environments.
4, Our steel materials undergo meticulous pre-treatment to reach the St2-1/2 level, with every welded structure adhering to stringent national welding standards, ensuring full conformity with the latest criteria.
5, Our upper idlers boast a rotational resistance coefficient precisely at or below 0.022, while lower idlers maintain an even tighter threshold, not exceeding 0.02, underscoring our unwavering commitment to superior engineering and performance.
ApplicationIndustries of the product
Company Introduction
1. Company Scale
Step into the distinguished world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., an esteemed 'Little Giant' entity admired nationwide for its profound expertise in the belt conveyor sector. Boasting a formidable registered capital of 260 million yuan, our extensive operations cover a sprawling 650 mu, or a grand 433,333 square meters. Within this colossal area, we've meticulously crafted 200,000 square meters of state-of-the-art factory buildings. Our facilities are further accentuated by 13,200 square meters dedicated to contemporary offices, luxurious accommodations, and vital auxiliary facilities. Equipped with more than 500 advanced belt conveyor processing machines, our total assets soar to an impressive 800 million yuan. Positioned at the nexus of innovation and manufacturing excellence, we offer uniquely groundbreaking belt conveyors, generating a notable annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of technological brilliance and innovation. As a high-tech enterprise of national repute, we proudly lead the charge in intelligent manufacturing within Shanxi Province. Our accolades include the esteemed Enterprise Technology Center of Shanxi Province and the distinguished Provincial Common Technology Development and Design Service Platform for Belt Conveyors. With credentials from the China Heavy Machinery Industry Association, our commitment to contracts and outstanding reputation are widely recognized. Our trademarks and products are celebrated as epitomes of excellence in Shanxi Province, bearing the AAA-level quality and reputation mark. Our doctoral workstation at Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology further underscores our commitment to innovation. Our inventive spirit is protected by 4 invention patents, alongside 7 newly applied ones, and supported by 52 utility model patents. As contributors to national standards and scientific research, we set benchmarks with provincial and local standards, earning prestigious accolades in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company proudly presents a remarkable range of belt conveyors, each crafted with precision to meet diverse needs. Our flagship offerings, including the DTL general fixed series, DSJ telescopic series, and DTC large inclination series, have become market cornerstones across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele consists of industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is firmly anchored in a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' Our steadfast dedication to specialization, refinement, and innovative excellence positions us to emerge as the premier belt conveyor manufacturing hub, renowned for unparalleled intelligence and scale. Our vision is to be heralded as the national single champion enterprise. Upholding the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous process and quality checks. This unwavering commitment has garnered us deep trust from our users, fueling market expansion and ensuring a 100% repeat purchase rate among our loyal patrons, who consistently laud our product superiority.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently dedicated to fostering talent and driving innovation. Through steadfast investment in talent acquisition and development, we've established a vibrant growth platform that attracts industry elites. Our structured, multi-generational talent pipeline integrates the wisdom of senior experts, the vigor of mid-career professionals, and the creativity of young innovators. Partnerships with prestigious universities, research institutions, and leading domestic corporations have dramatically enhanced our R&D and innovation capabilities, propelling us to the forefront of technological advancement.
With an unwavering commitment to innovation and a rich tradition of excellence, Xingsheng Machinery continuously revitalizes its product portfolio, eagerly engaging in groundbreaking design and advanced R&D of new products while seamlessly transforming existing technologies. By overcoming a plethora of technical challenges, the company has built a strong foundation that propels its pioneering progress into the future.
Industry Conveyor
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