Introducing our premium, custom-made conveyor idlers that are meticulously designed to be maintenance-free, anti-wear, anti-corrosion, sealed, waterproof, dustproof, and anti-vibration. Crafted from high-quality steel, they ensure enduring reliability and superior performance in industrial environments.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our distinguished company takes immense pride in our elite TKAS idler production line, ingeniously developed by the esteemed Tangshan Kaiyuan. In addition, we operate three semi-automatic idler production lines from the same renowned manufacturer. Augmenting our capabilities, we also have two state-of-the-art idler shaft material production lines, a testament to the innovation of Fuzhou Sanxun. Our extensive expertise allows us to proficiently handle idlers across a broad spectrum of diameters.φ89 mm-φ219 mm, and a versatile length range extending from 190 mm to an impressive 2200 mm.Our unwavering commitment to excellence is further highlighted by our use of premium special steels for idlers, procured from distinguished suppliers like Xuzhou Guanghuan and the illustrious Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Dedicated to superior quality, our meticulous straightening process significantly enhances the steel pipes, reducing the ovality and straightness discrepancies of roller rings by a remarkable 50% compared to the MT821 standard. The idler's frictional resistance coefficient has been commendably lowered from 0.025 to 0.023; radial runout has been refined from 1.0 mm to an impressive 0.35 mm; and post-straightening straightness has improved from 1.0 mm to an extraordinary 0.20 mm. With an axial load capacity surpassing 15 KN, as per the MT821 standard, the service life of our idlers elevates to a superior precision grade, exceeding an exceptional 45,000 hours.
Our production line stands as a beacon of technological prowess, achieving full automation in every facet of the idler production process. From straightening to pipe cutting, boring, stamping, welding, and assembly, each step embodies efficiency and innovation, setting new standards in manufacturing excellence.
Incorporating cutting-edge technology, our idler shaft processing is conducted on fully automated production lines. These lines deliver precise servo-fixed-length cutting, end face turning, chamfering, snap ring groove crafting, center hole drilling, and flat groove milling. Significantly, the minimal distance between two milled grooves is a mere 190mm,while accommodating workpieces of up to a generous maximum length of 2200mm.
Technological prowess
1, Our idlers are masterfully engineered for seamless replacement, with robust welding craftsmanship that ensures the idler shell remains wear-free throughout its impressive standard service life of no less than 45,000 hours.
2, Outfitted with specialized bearings and stamped bearing housings featuring dual-layer seals, our idlers offer unparalleled sealing, minimal rotational resistance, and long-lasting durability. To achieve peak performance, we employ elite bearings sourced from reputable imported brands.
3, Our idlers' exceptional dustproof capabilities rigorously comply with MT821 - 1999 regulations, while their waterproof performance adheres to these stringent standards as well.
4, Every steel material undergoes extensive pre-treatment to meet the St2-1/2 level. Parts incorporating welded structures are manufactured in strict conformity with national welding standards, aligning perfectly with the latest national criteria.
5, With a rotational resistance coefficient of the upper idlers precisely at 0.022 or below, and the lower idlers maintaining a coefficient not exceeding 0.02, we exemplify our commitment to superior engineering and exceptional performance.
ApplicationProduct Industries
Company Introduction
1. Company Scale
Welcome to the prestigious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished national 'Little Giant' enterprise celebrated for excellence in the belt conveyor industry. Our formidable registered capital stands at a robust 260 million yuan. Encompassing a sprawling 650 mu, equivalent to approximately 433,333 square meters, our state-of-the-art development includes 200,000 square meters of advanced factory buildings. Our premises are further enhanced by 13,200 square meters dedicated to offices, accommodation, and auxiliary facilities. Equipped with over 500 advanced sets of belt conveyor processing equipment, our total assets impressively amass to 800 million yuan. With cutting-edge design, research, and manufacturing capabilities, we specialize in delivering innovative and exceptional belt conveyors, achieving an enviable annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a paragon of technological innovation and brilliance. Celebrated as a national high-tech enterprise, we are a model demonstration enterprise for intelligent manufacturing in Shanxi Province. Our accolades encompass the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Lauded by the China Heavy Machinery Industry Association, we are renowned for our steadfast commitment to contracts and our impeccable reputation. Our trademarks and products epitomize excellence in Shanxi Province, reflecting our AAA-level quality and reputation. Our dedication is further exemplified by a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is fortified with 4 invention patents and 7 newly applied ones, supplemented by 52 utility model patents. Our contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed accolades in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings revolve around an impressive array of expertly designed belt conveyors catering to diverse needs. Our premier products, including the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have earned their esteemed position in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our elite clientele comprises industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is anchored in a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' Our unwavering pursuit of specialization and refinement, combined with exceptional innovation, propels us towards becoming the foremost belt conveyor manufacturing hub, characterized by superior intelligence and scale. We aspire to be a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we maintain rigorous process and quality control. This steadfast dedication has earned us unyielding trust from our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal patrons, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is profoundly committed to nurturing talent and fostering innovation. By steadfastly investing in talent acquisition and development, we have established a robust growth platform that attracts the industry's elite. Our structured, multi-generational talent echelon harnesses the wisdom of senior experts, the vigor of middle-aged professionals, and the innovation of youthful minds. Collaborations with renowned universities, research institutions, and leading domestic enterprises have fortified our R&D and innovation capabilities, propelling us to the forefront of technological advancements.
With an unwavering dedication to pioneering innovation and a proud tradition of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. has continuously rejuvenated its product lineup. The company's relentless pursuit of breakthrough designs and state-of-the-art R&D in new technologies has been complemented by the seamless evolution of existing technologies. By surmounting a multitude of technical obstacles, Xingsheng Machinery has built a formidable platform that drives its visionary development onwards, setting new benchmarks in the industry.
Industry Conveyor
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