Introducing our premium, custom-made factory solution: the Maintenance-free, Anti-wear, Anti-corrosion Sealed Waterproof and Dustproof Anti-vibration Steel Conveyor Idler. Crafted with precision, this high-quality idler promises unrivaled durability and performance.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes pride in our exceptional manufacturing capabilities. Our most notable asset is the advanced TKAS idler production line by the prestigious Tangshan Kaiyuan, complemented by three semi-automatic lines from the same esteemed manufacturer. Additionally, we feature two cutting-edge idler shaft material production lines brought to life by the renowned Fuzhou Sanxun. With this state-of-the-art infrastructure, we expertly handle idler diameters ranging impressively fromφ89 mm-φ219mm and an impressive length spectrum extending from 190mm - 2200mm. Our unwavering dedication to quality is showcased through our selection of superior special steels for idlers, procured from the illustrious Xuzhou Guanghuan and the renowned Taiyuan Iron and Steel (TISCO) stainless steel pipes.
At Yuanping Xingsheng, we are committed to reaching new heights in quality through specialized straightening processes for steel pipes. This meticulous attention to detail results in a remarkable decrease in the ovality and straightness errors of roller rings by 50% compared to the MT821 standard. Our idler's simulated frictional resistance coefficient impressively improves from 0.025 to 0.023, while radial runout is reduced from 1.0 mm to a spectacular 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an unmatched 0.20 mm. Withstanding an axial load exceeding 15 KN, as per MT821's high standards, our idlers boast an extended lifespan, one precision grade higher, surpassing a remarkable 45,000 hours.
Experience the marvel of technological innovation with our fully automated idler production line. From straightening and pipe cutting to boring, stamping, welding, and assembly, every step is seamlessly automated, embodying efficiency and cutting-edge innovation.
Our idler shaft processing is nothing short of revolutionary, utilizing fully automatic production lines for precise operations. This includes servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Remarkably, the distance between two milled grooves can be as minimal as 190mm, while we can process workpieces up to an impressive maximum length of 2200mm
Technological level
1, Ingeniously crafted for easy replacement, our idlers feature enduring welding craftsmanship that ensures the idler shell remains wear-free throughout its standard service life, an impressive duration of no less than 45,000 hours.
2, Our idlers include specialized bearings and precision-stamped bearing housings with double-layer seals. This innovative design guarantees exceptional sealing efficiency, minimal rotational resistance, and prolonged longevity. For peak performance, we rely on elite bearings sourced from distinguished imported brands.
3, The robust external dustproof capabilities of our idlers closely adhere to the rigorous MT821 - 1999 regulations, with their waterproof performance meeting these stringent standards as well.
4, Every steel component undergoes comprehensive pre-treatment to attain the St2-1/2 level. For welded structures, meticulous adherence to national welding standards ensures full structural compliance with the latest national criteria.
5, The rotational resistance coefficient of our upper idlers is precisely maintained at 0.022 or below, while our lower idlers achieve an even superior coefficient, not exceeding 0.02, exemplifying our commitment to leading-edge engineering and unmatched performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd.! As a national 'Little Giant' enterprise, we are pioneering the future of belt conveyors. Commanding a formidable registered capital of 260 million yuan, our expansive estate spans 650 mu or around 433,333 square meters. Our state-of-the-art factory buildings, meticulously designed to cover 200,000 square meters, are a testament to our commitment to excellence. Additionally, our premises feature 13,200 square meters for offices, accommodation, and auxiliary facilities, ensuring seamless operations. With an impressive arsenal of over 500 sophisticated belt conveyor processing machines, our total assets proudly stand at an astounding 800 million yuan. By integrating avant-garde design, research, and manufacturing techniques, we specialize in crafting innovative and unique belt conveyors, which have propelled our annual sales revenue to an impressive 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a paragon of technological brilliance and ingenuity. As a national high-tech enterprise, we are a beacon of intelligent manufacturing in Shanxi Province, proudly recognized as a demonstration enterprise. Our accolades are numerous, including the prestigious Enterprise Technology Center of Shanxi Province and the revered Provincial Common Technology Development and Design Service Platform for Belt Conveyors. The China Heavy Machinery Industry Association commends us for our unwavering commitment to contracts and our impeccable reputation. Our trademarks and products are synonymous with excellence in Shanxi Province, proudly showcasing our AAA-level quality and esteem. Our esteemed doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology exemplifies our relentless pursuit of innovation. We have fortified our innovation with 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our contributions to national standards and scientific research have set unmatched benchmarks with provincial and local standards, earning distinguished recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's prestigious offerings lies a diverse array of meticulously designed belt conveyors. Our flagship products, including the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, are crafted to perfection to meet the diverse needs of our clients. These exceptional products have commanded a strong presence in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is a tapestry woven from the threads of 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our strategic pursuit of specialization, refinement, and innovative prowess, aspiring to redefine belt conveyor manufacturing through superior intelligence and scale. Our vision is to ascend as a national single champion enterprise. We uphold the core tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' ensuring meticulous process and quality control. This unwavering commitment has earned us the enduring trust of our users, fueling market expansion and securing a remarkable 100% repeat purchase rate among our loyal patrons, who consistently praise our product quality.
EnterpriseQualificationCertificate
R&D Center
At Xingsheng Machinery, we are passionately committed to nurturing talent and propelling innovation to new heights. By continually investing in talent acquisition and development, we have established a dynamic growth platform that attracts industry elites. Our well-structured, multi-generational talent echelon blends the wisdom of seasoned experts, the energy of mid-career professionals, and the creativity of young minds. Collaborations with esteemed universities, leading research institutions, and top domestic enterprises have significantly bolstered our R&D and innovation capacities, propelling us to the cutting edge of technological advancements.
With an unwavering dedication to innovation and a legacy of excellence, Xingsheng Machinery has continuously rejuvenated its product lineup. The company passionately engages in groundbreaking design and advanced R&D of cutting-edge products while skillfully refining existing technologies. By triumphing over numerous technical challenges, Xingsheng Machinery has built a formidable foundation that propels its pioneering advancements forward.
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