Discover the pinnacle of engineering excellence with our High-Quality Factory Custom-made Maintenance-free Anti-wear, Anti-corrosion Sealed Waterproof and Dustproof, Anti-vibration Steel Conveyor Idler. Crafted with precision from premium materials, this component is designed to meet the rigorous demands of your industrial operations.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our esteemed Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly hosts a state-of-the-art TKAS idler production line, designed by the illustrious Tangshan Kaiyuan. Additionally, we feature three sophisticated semi-automatic idler production lines from the same renowned manufacturer. Our capabilities are further enhanced by two advanced idler shaft material production lines developed by the eminent Fuzhou Sanxun. This extensive setup empowers us to masterfully process a wide array of idlers, with diameters ranging fromφ89 mm to φ219mm, and a remarkable length spectrum from 190mm to 2200mm.Our unwavering dedication to excellence shines through with our use of top-tier special steels for idlers, sourced from industry giants such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our commitment to impeccable quality is unmatched. Through specialized straightening of steel pipes, we achieve a 50% reduction in ovality and straightness errors of roller rings, surpassing the MT821 standard. The simulated frictional resistance coefficient of the idler has been expertly reduced from 0.025 to 0.023. Radial runout has been refined from 1.0 mm to an impressive 0.35 mm, and post-straightening straightness is enhanced from 1.0 mm to an exceptional 0.20 mm. With an axial load capacity exceeding 15 KN, as per the MT821 standard, our idlers boast an upgraded lifespan, achieving over 45,000 operational hours.
Our production line is a testament to technological prowess, offering full automation at every stage. From straightening, pipe cutting, and boring to stamping, welding, and assembly, our process exemplifies cutting-edge efficiency and innovation.
Our idler shaft processing is executed with world-class fully automatic production lines. Precision operations like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations are all meticulously performed. The distance between two milled grooves can be as minimal as 190mm,with the capability to handle workpieces up to a robust maximum length of 2200mm.
Technological level
1. Our idlers are innovatively designed for effortless replacement, and the welding craftsmanship is robust, ensuring zero wear on the idler shell throughout its extensive service life, which lasts no less than a remarkable 45,000 hours.
2. Each idler is equipped with specialized bearings and stamped bearing housings featuring a sophisticated double-layer seal. This ensures unparalleled sealing, minimal rotational resistance, and an extended lifespan. We utilize top-of-the-line bearings from venerable imported brands, ensuring optimal performance and reliability.
3. Our idlers boast advanced dustproof capabilities that strictly comply with the MT821 - 1999 regulations, with waterproof performance that meets the same rigorous standards.
4. Every piece of steel material undergoes thorough pre-treatment to the St2-1/2 level. For components involving welded structures, they are produced in strict accordance with national welding standards, ensuring full structural compliance with the most recent national regulations.
5. The rotational resistance coefficient of the upper idlers is a precise 0.022 or below, while the lower idlers maintain an even more stringent coefficient, not exceeding 0.02, demonstrating our unwavering commitment to engineering excellence and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a celebrated national 'Little Giant' in the world of belt conveyors. With a formidable registered capital of 260 million yuan, our expansive estate encompasses 650 mu, translating to 433,333 square meters, featuring 200,000 square meters of cutting-edge factory buildings. Our facilities include 13,200 square meters for offices, accommodations, and auxiliary provisions. Boasting over 500 advanced belt conveyor processing equipment, our total assets stand proudly at 800 million yuan. Our enterprise masterfully integrates innovative design, comprehensive research, and expert manufacturing to deliver state-of-the-art belt conveyors, achieving an impressive annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a paragon of technology and innovation. As a national high-tech enterprise, we are a model of intelligent manufacturing in Shanxi Province. Our distinctions include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Lauded by the China Heavy Machinery Industry Association, we are recognized for our contract integrity and stellar reputation. Our trademarks and products exemplify excellence in Shanxi Province, earning us an AAA-level recognition in quality and reputation. We host a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment in collaboration with Taiyuan University of Science and Technology, further solidifying our commitment to progress. Our innovations are safeguarded by 4 invention patents and 7 new applications, alongside 52 utility model patents. Our contributions to national standards and scientific research have established benchmarks with provincial and local standards, honored with accolades in Shanxi and Xinzhou City.
3. Main Products and Customers
The essence of Xingsheng Company's product line is a diverse selection of belt conveyors, each crafted to cater to a wide range of applications. Our premier offerings include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These products have secured a formidable market presence across regions such as Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and more. Our esteemed clientele includes industry titans like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is anchored in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are dedicated to specialization, refinement, and pioneering innovation, aspiring to be the leading belt conveyor manufacturing hub distinguished by its superior intelligence and scale. Our vision is to rise as a national single champion enterprise. We uphold the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' enforced by stringent process and quality controls. This steadfast commitment garners unwavering trust from our customers, enabling market expansion and securing a 100% repeat purchase rate from loyal patrons who consistently extol our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is committed to fostering talent and driving innovation. With continuous investment in talent acquisition and development, we have established a dynamic growth platform that attracts industry leaders. Our structured, multi-generational talent framework merges the expertise of seasoned veterans, the vitality of seasoned professionals, and the innovative spirit of young talents. Partnerships with prestigious universities, research bodies, and premier domestic enterprises have bolstered our R&D and innovation capabilities, propelling us to the forefront of technological progress.
With an unwavering dedication to innovation and a rich tradition of excellence, Xingsheng Machinery continually breathes new life into its diverse product range. Enthusiastically embracing cutting-edge design and forward-thinking R&D, the company not only pioneers the development of innovative products but also adeptly enhances existing technologies. By overcoming a multitude of technical challenges, Xingsheng Machinery has built a strong and resilient foundation that fuels its journey of pioneering advancements and groundbreaking growth.
Industry Conveyor
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