Embark on a journey to the pinnacle of technological mastery with our Custom Industrial Belt Conveyor Idler, tailored to be maintenance-free and crafted from robust steel. This marvel is engineered to thrive in the harshest environments, boasting unmatched anti-wear and corrosion-resistant properties. Fully sealed to defy water and dust, this idler is your ultimate ally in demanding sectors like coal mining. Its anti-vibration design ensures smooth operation and longevity, redefining the standards of durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. operates a cutting-edge TKAS idler production line, designed with precision by the esteemed Tangshan Kaiyuan. Augmenting this are three semi-automatic production lines, also from this renowned manufacturer, guaranteeing precision and efficiency. Additionally, our two advanced idler shaft material production lines from Fuzhou Sanxun empower us to expertly accommodate a diverse array of idler diameters ranging fromφ89 mm to φ219 mm, delivering an unparalleled length range spanning from 190 mm to 2200 mm.Our unwavering dedication to excellence is evident in our choice of high-grade special steels for idlers. We carefully select these materials from distinguished suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unmatched quality and performance.
Our relentless pursuit of superior quality is epitomized in our precision steel pipe straightening process, dramatically reducing ovality and straightness deviations of roller rings by an astonishing 50% over the MT821 standard. The idler's simulated frictional resistance coefficient is remarkably reduced from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an exceptional 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an impressive 0.20 mm. With an axial load surpassing 15 KN, compliant with the MT821 standard, our idlers achieve a heightened precision grade, boasting a service life that exceeds an extraordinary 45,000 hours.
Our production line stands as a paragon of technological innovation, achieving full automation across all processes, including straightening, pipe cutting, boring, stamping, welding, and assembly. This impeccable process embodies the zenith of efficiency and innovation.
Our idler shaft processing utilizes state-of-the-art fully automated production lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minute as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
The technological sophistication
1. Our idlers are ingeniously crafted for effortless replacement, employing robust welding techniques that ensure the idler shell remains untouched by wear throughout its remarkable service life, which lasts no less than 45,000 hours.
2. Outfitted with specialized bearings and stamped bearing housings featuring double-layer seals, our idlers assure exceptional sealing, minimal rotational resistance, and prolonged endurance. We utilize premium bearings from esteemed brands such as NSK to guarantee unparalleled performance.
3. The external dustproof capabilities of our idlers strictly adhere to the MT821 - 1999 guidelines, ensuring superior waterproof performance that fully complies with these rigorous standards.
4. Each steel material undergoes stringent pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict conformance with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or lower, while the lower idlers maintain an even more remarkable coefficient, not surpassing 0.02, underscoring our unwavering commitment to superior engineering and performance.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment boasts a registered capital of 260 million yuan and spans over a monumental area of 650 mu, translating to approximately 433,333 square meters. Within this extensive territory, we've constructed 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters of space for offices, accommodation, and essential facilities. Our infrastructure is powered by over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This commitment has led to an extraordinary annual sales revenue of 500 million yuan, marking us as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence in technology. Celebrated as a national high-tech enterprise, we serve as a model for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have earned high commendations from the China Heavy Machinery Industry Association, recognized for our steadfast commitment to contracts and our stellar reputation. Our trademarks and products symbolize excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to cater to a variety of requirements. Our flagship products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is embedded in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, noted for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and driving innovation. With substantial investments in talent acquisition and development, we have crafted a robust growth platform attracting top-tier industry talent. Our structured, multi-generational talent echelon seamlessly merges the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Embrace innovation and excellence with Xingsheng Machinery, a distinguished company revitalizing its product lineup through groundbreaking design and cutting-edge R&D. Our experts seamlessly integrate existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a solid foundation, driving pioneering development and forward momentum, ensuring each product stands at the pinnacle of industry innovation.
Industry Conveyor
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