Unveil the pinnacle of innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, expertly crafted to thrive under the most demanding conditions. Showcasing exceptional anti-wear and corrosion-resistant properties, this idler is hermetically sealed to guard against water and dust invasion, making it perfect for tough environments like coal mines. Its anti-vibration design ensures smooth, uninterrupted operations and an extended service life, establishing a new standard in durability and performance.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly boasts an advanced TKAS idler production line, meticulously crafted by the renowned Tangshan Kaiyuan. Complemented by three semi-automatic production lines from this esteemed manufacturer, we ensure precision and efficiency at every step. Our capabilities are further enhanced by two sophisticated idler shaft material production lines from Fuzhou Sanxun, allowing us to expertly accommodate a diverse range of idler diameters extending fromφ89 mm to φ219 mm, offering an exceptional length range from 190 mm to 2200 mm.Our unwavering dedication to excellence is mirrored in our use of premium special steels for idlers. We source these top-tier materials from distinguished suppliers, such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing unparalleled quality and performance.
Our commitment to superior quality is exemplified through our specialized steel pipe straightening process, which dramatically reduces ovality and straightness variances of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is reduced from 0.025 to an impressive 0.023, while radial runout is enhanced from 1.0 mm to an exceptional 0.35 mm. Post-straightening straightness is improved from 1.0 mm to an outstanding 0.20 mm. With an axial load surpassing 15 KN, in line with the MT821 standard, our idlers achieve a heightened precision grade with a remarkable service life exceeding 45,000 hours.
Our production line stands as a paragon of technological innovation, achieving complete automation across all processes, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless operation exemplifies the peak of efficiency and technological advancement.
Our idler shaft processing utilizes state-of-the-art fully automated production lines, executing precision operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The minimal distance between two milled grooves can be as short as 190mm,capable of accommodating workpieces up to an impressive length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, utilizing robust welding techniques that ensure the idler shell remains unworn throughout its extraordinary service life, which extends beyond an incredible 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with double-layer seals, our idlers promise superior sealing, minimal rotational resistance, and extended longevity. We source top-quality bearings from industry-leading brands like NSK to ensure unmatched performance.
3. The external dustproof capabilities of our idlers rigorously adhere to the MT821 - 1999 regulations, ensuring excellent waterproof performance in full compliance with these strict standards.
4. Every steel material undergoes stringent pre-treatment to meet the St2-1/2 level. Components involving welded structures are manufactured with precision, strictly following national welding standards to ensure structural integrity and alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an outstanding coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and unmatched performance.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Welcome to the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., celebrated as a national 'Little Giant' and a vanguard in the belt conveyor industry. We stand tall with an impressive registered capital of 260 million yuan, sprawling majestically over an area of 650 mu, or approximately 433,333 square meters. Our cutting-edge facilities include 200,000 square meters of modern factory buildings, supported by 13,200 square meters for offices, living quarters, and essential amenities. Our operations are driven by over 500 state-of-the-art belt conveyor processing units, elevating our total assets to an astounding 800 million yuan. Through the seamless fusion of visionary design, pioneering research, and unparalleled manufacturing prowess, we deliver groundbreaking belt conveyors. This dedication has ushered in an exceptional annual sales revenue of 500 million yuan, underscoring our leadership in the industry.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a paragon of technological innovation and excellence, standing as a national high-tech enterprise and a beacon for intelligent manufacturing in Shanxi Province. Our accolades are numerous, featuring the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have earned high praise from the China Heavy Machinery Industry Association for our unwavering contract fidelity and exceptional reputation. Our trademarks and products are a testament to quality, achieving AAA-level recognition in Shanxi Province. We advance through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive capabilities are safeguarded by 4 invention patents and 7 newly filed ones, along with 52 utility model patents. Our pivotal contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning us esteemed accolades in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings are highlighted by a distinguished array of belt conveyors, each meticulously designed to fulfill diverse needs. Our premier products, including the DTL general fixed series, DSJ telescopic series, and DTC large inclination series, have achieved wide acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele comprises industry giants such as Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy underscores the strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our quest for specialization, refinement, and inventive brilliance, aspiring to be the premier belt conveyor manufacturing hub distinguished by intelligence and scale. Our vision is to be recognized as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we engage in rigorous process and quality controls. This unwavering dedication has earned us the trust of our users, fostering market growth and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
At Xingsheng Machinery, our passion for cultivating talent and driving innovation is at the heart of everything we do. With substantial investments in acquiring and developing talent, we've built a dynamic growth platform that attracts the industry's elite. Our meticulously structured multi-generational talent strata seamlessly blend the seasoned wisdom of experts, the energetic drive of mid-career professionals, and the innovative spirit of promising young minds. Through collaborations with prestigious universities, leading research institutions, and top domestic enterprises, we've significantly enhanced our R&D and innovation capabilities, positioning ourselves at the forefront of technological progress and setting new benchmarks for industry excellence.
Join Xingsheng Machinery's journey of innovation and excellence, where we continuously revitalize our product lineup with unparalleled dedication to groundbreaking design and state-of-the-art R&D. Our team of industry experts adeptly merges existing technologies with innovative advancements, confronting technical challenges with determination and ingenuity. This bold approach lays a solid foundation for pioneering growth, driving our forward momentum, and ensuring that every product we create embodies the pinnacle of industry innovation. Experience the transformative power of forward-thinking engineering with Xingsheng Machinery.
Industry Conveyor
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