Introducing the pinnacle of engineering innovation: our Custom-made Maintenance-free Steel Belt Conveyor Idler. Masterfully designed to thrive under the most demanding environments, this idler boasts exceptional anti-wear and corrosion-resistant characteristics. It is hermetically sealed to ward off water and dust, making it the perfect companion for harsh settings like coal mines. With its advanced anti-vibration design, this idler guarantees smooth, uninterrupted operations and an impressive lifespan, setting a new standard in durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly presents a cutting-edge TKAS idler production line, skillfully engineered by the renowned Tangshan Kaiyuan. This high-tech line is augmented by three semi-automatic production lines from the same esteemed manufacturer, ensuring unparalleled precision and efficiency. Additionally, we boast two state-of-the-art idler shaft material production lines from Fuzhou Sanxun, empowering us to skillfully manage a versatile array of idler diameters ranging fromφ89 mm to φ219 mm, extending to an exceptional length spectrum from 190 mm to 2200 mm.Our unwavering commitment to excellence is reflected in our choice of premium-grade special steels used for idlers. We source these elite materials from distinguished suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unmatched quality and superior performance.
Our relentless pursuit of exceptional quality is evidenced through our specialized steel pipe straightening process, which dramatically reduces ovality and straightness deviations of roller rings by an outstanding 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is remarkably lowered from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an impressive 0.35 mm. After straightening, straightness enhances from 1.0 mm to a remarkable 0.20 mm. Coupled with an axial load exceeding 15 KN, as per the MT821 standard, our idlers achieve a superior precision grade with an extraordinary service life surpassing 45,000 hours.
Our production line exemplifies a beacon of technological excellence, achieving full automation across all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes peak efficiency and trailblazing innovation.
Our idler shaft processing leverages cutting-edge fully automated production lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The minimal distance between two milled grooves can be as compact as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously crafted for effortless replacement, with robust welding techniques that ensure the idler shell remains unworn throughout its remarkable service life, extending no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with dual-layer seals, our idlers promise exceptional sealing, reduced rotational resistance, and prolonged longevity. We employ premium bearings from illustrious brands like NSK to ensure unparalleled performance.
3. The external dustproof features of our idlers rigorously adhere to MT821 - 1999 regulations, ensuring exemplary waterproof capabilities that fully comply with these stringent standards.
4. Each steel material undergoes rigorous pre-treatment to achieve the St2-1/2 level, with parts involving welded structures fabricated in strict accordance with national welding standards, ensuring structural conformity with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and performance.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Step into the world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., where innovation meets excellence. As a national 'Little Giant' and a trailblazer in belt conveyor technology, our company proudly operates with a registered capital of 260 million yuan. Our expansive grounds cover 650 mu, equivalent to around 433,333 square meters of pure innovation space. Here, 200,000 square meters of cutting-edge factory buildings and 13,200 square meters dedicated to offices and essential facilities form the backbone of our operations. Our sophisticated infrastructure includes over 500 top-tier belt conveyor processing machines, amassing total assets worth an extraordinary 800 million yuan. By merging visionary design, groundbreaking research, and top-notch manufacturing, we create belt conveyors that are nothing short of revolutionary. This dedication results in an impressive annual sales revenue of 500 million yuan, solidifying our place at the forefront of the industry.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines brightly as a beacon of technological prowess and innovation. Celebrated as a national high-tech enterprise, we are the epitome of intelligent manufacturing in Shanxi Province. Our coveted accolades include the prestigious Enterprise Technology Center of Shanxi Province and the distinguished Provincial Common Technology Development and Design Service Platform for Belt Conveyors. The China Heavy Machinery Industry Association has lauded our commitment to contracts and our stellar reputation. Our products and trademarks are synonymous with excellence, achieving an AAA-level quality and reputation in Shanxi Province. Through our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment, in collaboration with Taiyuan University of Science and Technology, we propel technological advancement. Our intellectual property portfolio is robust, with 4 invention patents, 7 newly applied patents, and 52 utility model patents protecting our innovations. Our contributions to national standards and research have set benchmarks with provincial and local standards, earning prestigious accolades in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company proudly presents a stellar array of belt conveyors, masterfully engineered to meet diverse demands. Our standout products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all receiving widespread acclaim across regions such as Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, and Xinjiang. Our illustrious client roster features industry giants like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, amongst others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is driven by the pillars of 'talent, quality, service, innovation, scale, and brand.' Our relentless pursuit of specialization, refinement, and creative brilliance fuels our ambition to become the leading manufacturing hub for belt conveyors, renowned for its intelligence and scale. We aspire to be acknowledged as a national single champion enterprise. Adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality controls. This unwavering dedication has earned us the trust of our customers, facilitating market expansion and ensuring a remarkable 100% repeat purchase rate among loyal clients who consistently commend our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and pioneering innovation. Through significant investments in talent acquisition and development, we have crafted a dynamic growth platform that attracts the best and brightest in the industry. Our well-structured, multi-generational talent ladder harmoniously integrates the wisdom of experienced experts, the energy of mid-career professionals, and the inventive spirit of emerging young talents. Our strategic collaborations with esteemed universities, research institutions, and leading domestic enterprises have greatly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the essence of innovation and excellence with Xingsheng Machinery, a distinguished leader committed to rejuvenating its product lineup with relentless dedication to revolutionary design and state-of-the-art R&D. Our team of experts seamlessly marries existing technologies with novel breakthroughs, confronting technical challenges with bold determination. This resolute approach lays a strong foundation, driving pioneering development and forward momentum, ensuring that each product we create stands at the apex of industry innovation.
Industry Conveyor
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