Immerse yourself in the pinnacle of technological excellence with our Custom-made Maintenance-free Steel Belt Conveyor Idler. Engineered to thrive in the harshest environments, this idler boasts unparalleled anti-wear and corrosion-resistant features. Fully sealed to ward off water and dust, it's your ultimate ally in high-pressure settings like coal mines. Its anti-vibration architecture guarantees flawless functionality and extends longevity, redefining durability standards.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. operates an avant-garde TKAS idler production line, expertly crafted by the esteemed Tangshan Kaiyuan. This is enhanced by three semi-automatic production lines from this renowned manufacturer, ensuring optimal precision and efficiency. Furthermore, we have two high-tech idler shaft material production lines from Fuzhou Sanxun, adeptly catering to a wide spectrum of idler diameters, ranging fromφ89 mm to φ219 mm, delivering an extraordinary length range extending from 190 mm to 2200 mm.Our unwavering dedication to superior quality is exemplified by our choice of premium special steels for idlers. We procure these exceptional materials from trustworthy suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO), ensuring unparalleled quality and optimum performance.
Our relentless quest for outstanding quality shines through our specialized steel pipe straightening procedure, significantly minimizing roller ring ovality and straightness variances by a remarkable 50% beyond the MT821 standard. The idler's simulated frictional resistance coefficient impressively drops from 0.025 to 0.023, with radial runout optimized to 0.35 mm from 1.0 mm. Post-straightening straightness improves dramatically to 0.20 mm from 1.0 mm. Surpassing an axial load of 15 KN as per the MT821 standard, our idlers achieve a heightened precision grade with a service life that exceeds an astounding 45,000 hours.
Our production line signifies the zenith of technological prowess, achieving seamless automation throughout every phase, including straightening, pipe cutting, boring, stamping, welding, and assembly. This flawless process epitomizes the pinnacle of efficiency and innovation.
Our idler shaft processing employs ultra-modern fully automated production lines, executing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The minimal groove distance is as compact as 190mm,capable of managing workpieces up to a considerable length of 2200mm.
Technological level
1. Ingeniously crafted for seamless replacement, our idlers feature robust welding techniques that protect the idler shell from wear across its extensive service life, which spans no less than 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings with dual-layer seals, our idlers guarantee exceptional sealing, minimal rotational resistance, and prolonged lifespan. We incorporate premium bearings from distinguished brands like NSK for unmatched performance.
3. The external dustproof capabilities of our idlers rigorously meet MT821 - 1999 regulations, ensuring superior waterproof performance that consistently aligns with stringent standards.
4. Each steel material undergoes stringent pre-treatment to reach the St2-1/2 level. Welded structure components are fabricated in strict accordance with national welding standards, ensuring structural harmony with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers achieve an even more impressive coefficient, not exceeding 0.02, highlighting our commitment to exceptional engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a renowned national 'Little Giant' and an illustrious forerunner in the belt conveyor industry. Our grand establishment boasts a significant registered capital of 260 million yuan and spans an impressive area of 650 mu, which equates to around 433,333 square meters. Within this expansive domain, we've constructed 200,000 square meters of cutting-edge factory buildings, complemented by 13,200 square meters devoted to offices, accommodations, and essential facilities. Our infrastructure is bolstered by over 500 advanced sets of belt conveyor processing equipment, contributing to our substantial total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This dedication has resulted in an extraordinary annual sales revenue of 500 million yuan, establishing us as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of innovation and excellence in technological advancement. Celebrated as a national high-tech enterprise, we are a model for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We receive high commendations from the China Heavy Machinery Industry Association, known for our unwavering commitment to contracts and stellar reputation. Our trademarks and products symbolize excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each meticulously engineered to satisfy diverse requirements. Our flagship products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have earned widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele includes industry titans like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is enshrined in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, noted for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently committed to fostering talent and driving innovation. Through significant investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Experience the epitome of innovation and excellence with Xingsheng Machinery; a beacon of distinction in the industry that breathes new life into its product range through an unwavering commitment to groundbreaking design and cutting-edge research and development. Our team of experts masterfully blends established technologies with pioneering advancements, confronting technical challenges with bold determination. This daring approach lays a firm foundation, driving revolutionary development and propelling innovation forward, ensuring that every product we create is a testament to industry-leading innovation.
Industry Conveyor
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