Discover the pinnacle of innovation with our tailor-made Maintenance-free Steel Belt Conveyor Idler, engineered to perform exceptionally in the most demanding environments. Boasting top-tier anti-wear and corrosion-resistant properties, it is fully sealed to repel water and dust, rendering it perfect for tough environments like coal mines. Its anti-vibration design ensures seamless operations and a prolonged lifespan, setting a new standard in durability and reliability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. operates an advanced TKAS idler production line, precisely designed by the reputable Tangshan Kaiyuan. This is complemented by three semi-automatic production lines from this distinguished manufacturer, ensuring superior precision and efficiency. Additionally, we have two state-of-the-art idler shaft material production lines from Fuzhou Sanxun, enabling us to proficiently produce a vast range of idler diameters fromφ89 mm to φ219 mm, with an exceptional range of lengths from 190 mm to 2200 mm.Our unwavering dedication to excellence is demonstrated through our selection of high-quality special steels for idlers. We procure these materials from esteemed suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unmatched quality and superior performance.
Our commitment to unparalleled quality is evident in our specialized steel pipe straightening process, significantly reducing ovality and straightness discrepancies of roller rings by an impressive 50% compared to the MT821 standard. The simulated frictional resistance coefficient of the idler is remarkably diminished from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to a remarkable 0.35 mm. Post-straightening precision improves from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, as per the MT821 standard, our idlers achieve a superior precision grade with a service life surpassing an extraordinary 45,000 hours.
Our production line stands as a testament to cutting-edge technology, achieving complete automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes peak efficiency and groundbreaking innovation.
Our idler shaft production utilizes cutting-edge fully automated lines, performing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of managing workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, with sturdy welding techniques that ensure the idler shell remains unworn throughout its remarkable service life, extending no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with dual-layer seals, our idlers promise exceptional sealing, minimal rotational resistance, and heightened longevity. We use top-tier bearings from renowned brands like NSK for unmatched performance.
3. The dustproof capabilities of our idlers rigorously comply with MT821 - 1999 standards, ensuring superior waterproof performance that fully adheres to these stringent criteria.
4. Each steel material is meticulously pre-treated to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict accordance with national welding standards, ensuring structural integrity that aligns with the latest national guidelines.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more remarkable coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and exceptional performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a pioneering leader in the belt conveyors industry. With an impressive registered capital of 260 million yuan, we proudly stretch across an expansive 650 mu, equivalent to a breathtaking 433,333 square meters. Our cutting-edge facilities include 200,000 square meters of modern factory buildings, alongside 13,200 square meters dedicated to offices, accommodations, and key amenities. Equipped with over 500 state-of-the-art belt conveyor processing machines, our total assets reach a staggering 800 million yuan. By masterfully blending visionary design, groundbreaking research, and top-tier manufacturing, we consistently deliver innovative belt conveyors. This dedication ensures an exceptional annual sales revenue of 500 million yuan, positioning us as definitive industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. radiates innovation and technological brilliance. As a celebrated national high-tech enterprise, we proudly embody intelligent manufacturing excellence in Shanxi Province. Our accolades include the prestigious Enterprise Technology Center of Shanxi Province and the distinguished Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Lauded by the China Heavy Machinery Industry Association, our unwavering commitment to contracts and our stellar reputation have earned us high praise. Our trademarks and products are hallmarks of excellence, achieving an AAA-level quality and reputation in Shanxi Province. We drive progress through our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative achievements are safeguarded by 4 invention patents and 7 newly filed ones, as well as 52 utility model patents. Our pivotal contributions to national standards and scientific research have set benchmarks with provincial and local standards, securing esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings showcase an exceptional array of belt conveyors, each masterfully designed to meet diverse needs. Our premier products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have earned widespread acclaim in markets within Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele boasts industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we are deeply committed to our guiding philosophy: 'talent, quality, service, innovation, scale, and brand.' Our steadfast pursuit of specialization and inventive excellence aims to establish us as the premier belt conveyor manufacturing hub, renowned for unmatched intelligence and scale. Our vision is to earn recognition as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering dedication has earned us the steadfast trust of our customers, facilitating market growth and guaranteeing a 100% repeat purchase rate among loyal clients who consistently commend our superior product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately dedicated to fostering talent and advancing innovation. Through significant investments in talent acquisition and development, we've created a robust growth platform that attracts industry-leading talent. Our well-structured, multi-generational talent pool seamlessly combines the wisdom of seasoned experts, the energy of mid-career professionals, and the innovative spirit of eager young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have greatly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
Industry Conveyor
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