Experience the pinnacle of technological innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, crafted to perform flawlessly under the most demanding conditions. This idler boasts exceptional anti-wear and corrosion resistance, fully sealed to fend off water and dust, making it the quintessential choice for challenging environments like coal mines. Its anti-vibration design ensures smooth operations and an extended lifespan, setting a new standard for durability and reliability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. operates a cutting-edge TKAS idler production line, expertly engineered by the renowned Tangshan Kaiyuan. This is augmented by three semi-automatic production lines from the same esteemed manufacturer, guaranteeing precision and efficiency. In addition, we possess two state-of-the-art idler shaft material production lines from Fuzhou Sanxun, enabling us to skillfully manage an extensive range of idler diameters spanning fromφ89 mm to φ219 mm, delivering an impressive length range from 190 mm to 2200 mm.Our unwavering dedication to excellence is reflected in our choice of premium-grade special steels for idlers. We procure these materials from esteemed suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing unparalleled quality and performance.
Our commitment to superior quality is evident in our specialized steel pipe straightening process, which substantially reduces ovality and straightness deviations of roller rings by a remarkable 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively decreased from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an exceptional 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to a remarkable 0.20 mm. With an axial load exceeding 15 KN, compliant with the MT821 standard, our idlers achieve an elevated precision grade with a service life surpassing an extraordinary 45,000 hours.
Our production line exemplifies technological excellence, achieving full automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes peak efficiency and innovation.
Our idler shaft processing leverages cutting-edge fully automated production lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, with robust welding techniques ensuring the idler shell remains wear-free throughout its remarkable service life, extending no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with double-layer seals, our idlers guarantee exceptional sealing, minimal rotational resistance, and prolonged longevity. We employ top-quality bearings from esteemed brands like NSK for unmatched performance.
3. The external dustproof capabilities of our idlers rigorously comply with the MT821 - 1999 regulations, ensuring superior waterproof performance that fully meets these stringent standards.
4. Each steel material undergoes comprehensive pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict accordance with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment boasts a registered capital of 260 million yuan and spans over a monumental area of 650 mu, translating to approximately 433,333 square meters. Within this extensive territory, we've constructed 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters of space for offices, accommodation, and essential facilities. Our infrastructure is powered by over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This commitment has led to an extraordinary annual sales revenue of 500 million yuan, marking us as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines brightly as a beacon of technological innovation and excellence. Recognized as a national high-tech enterprise, we stand as a model for intelligent manufacturing in Shanxi Province. Our accolades encompass the Enterprise Technology Center of Shanxi Province and the illustrious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Highly commended by the China Heavy Machinery Industry Association, we are celebrated for our steadfast contract commitment and stellar reputation. Our trademarks and products are synonymous with excellence, boasting an AAA-level quality and reputation within Shanxi Province. We champion progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our creativity is protected by 4 invention patents alongside 7 newly applied ones, and 52 utility model patents. Our significant contributions to national standards and scientific research set benchmarks with provincial and local standards, earning us esteemed recognition across Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to cater to a variety of requirements. Our flagship products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is embedded in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, noted for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently committed to nurturing talent and pioneering innovation. Our strategic investments in talent acquisition and development have crafted a powerful growth platform that magnetizes the finest industry talent. Our well-structured, multi-generational talent hierarchy harmonizes the wisdom of seasoned experts, the energetic drive of mid-career professionals, and the inventive flair of enthusiastic young minds. By partnering with prestigious universities, leading research institutions, and top domestic enterprises, we have significantly enhanced our R&D and innovation prowess, securing our position at the forefront of technological advancement.
Immerse yourself in the spirit of innovation and excellence with Xingsheng Machinery; a renowned company dedicated to invigorating its product lineup through steadfast commitment to innovative design and leading-edge R&D. Our expert team flawlessly marries existing technologies with breakthrough advancements, tackling technical challenges with audacity. This bold approach lays a robust foundation, fostering groundbreaking development and sustaining forward momentum, ensuring every product we create is at the zenith of industry innovation.
Industry Conveyor
){kind=link}