Discover the pinnacle of innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, meticulously engineered to thrive under the most demanding conditions. This idler boasts unparalleled anti-wear and corrosion-resistant features, fully sealed to guard against water and dust, making it the ultimate solution for challenging environments like coal mines. Its anti-vibration design ensures smooth, uninterrupted operations and an extended lifespan, redefining durability standards.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly operates an advanced TKAS idler production line, skillfully crafted by the esteemed Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from this prestigious manufacturer, guaranteeing precision and efficiency. Furthermore, we are equipped with two sophisticated idler shaft material production lines from Fuzhou Sanxun, allowing us to proficiently manage a wide array of idler diameters ranging fromφ89 mm to φ219 mm, providing an exceptional length range from 190 mm to 2200 mm.Our unwavering commitment to excellence shines through our choice of high-grade special steels for idlers. We procure these materials from distinguished suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unmatched quality and performance.
Our drive for unparalleled quality is manifested in our specialized steel pipe straightening process, significantly reducing ovality and straightness discrepancies of roller rings by an outstanding 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is remarkably decreased from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an impressive 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, as per the MT821 standard, our idlers achieve an elevated precision grade with an extraordinary service life surpassing 45,000 hours.
Our production line stands as a testament to technological excellence, achieving full automation throughout all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This impeccable process epitomizes the zenith of efficiency and innovation.
Our idler shaft processing employs cutting-edge fully automated production lines, executing precision operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as precise as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously crafted for effortless replacement, utilizing robust welding techniques that ensure the idler shell remains wear-free throughout its remarkable service life, extending no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with double-layer seals, our idlers offer outstanding sealing, minimal rotational resistance, and prolonged longevity. We employ premium bearings from esteemed brands like NSK for unparalleled performance.
3. The external dustproof capabilities of our idlers rigorously comply with the MT821 - 1999 standards, ensuring superior waterproof performance that fully adheres to these stringent regulations.
4. Each steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict conformity with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or lower, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, highlighting our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a proud national 'Little Giant' and an esteemed pacesetter in the belt conveyor industry. With a formidable registered capital of 260 million yuan, our extensive footprint covers 650 mu, equivalent to a vast 433,333 square meters. This enormous expanse shelters 200,000 square meters of cutting-edge factory buildings, alongside 13,200 square meters dedicated to offices, accommodation, and essential amenities. Our operations are empowered by a fleet of over 500 sophisticated belt conveyor processing machines, which play a pivotal role in our impressive total assets of 800 million yuan. By harmoniously blending visionary design, groundbreaking research, and exceptional manufacturing, we create innovative, unrivaled belt conveyors. This unwavering dedication has propelled us to achieve a remarkable annual sales revenue of 500 million yuan, cementing our status as industry frontrunners.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a lighthouse of innovation and technological excellence. As a celebrated national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We are highly lauded by the China Heavy Machinery Industry Association, recognized for our unwavering adherence to contracts and impeccable reputation. Our trademarks and products embody excellence, achieving AAA-level quality and reputation within Shanxi Province. We drive progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative capabilities are protected by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our substantial contributions to national standards and scientific research have set benchmarks with provincial and local standards, garnering esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
At Xingsheng Company, we proudly present an exceptional range of belt conveyors, each meticulously engineered to meet diverse needs. Our premier products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, which have received widespread acclaim across markets such as Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele features industry giants like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy pivots around a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are resolute in our pursuit of specialization, refinement, and inventive brilliance, with the ambition of becoming the premier belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to attain recognition as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality control measures. This unwavering commitment has earned us the steadfast trust of our users, paving the way for market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
Industry Conveyor
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