Unveil the pinnacle of innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, meticulously crafted for the coal mine industry's most demanding environments. This idler is a masterpiece of engineering, boasting unrivaled anti-wear and corrosion-resistant attributes. Encased in a fully sealed design, it effortlessly combats water and dust intrusion, making it the quintessential choice for challenging applications. Its anti-vibration framework ensures flawless operations and an extended lifespan, redefining durability standards.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands proud with a cutting-edge TKAS idler production line, a technological marvel orchestrated by the reputable Tangshan Kaiyuan. This is further augmented by three semi-automatic production lines from the same renowned innovator, guaranteeing unparalleled precision and efficiency. Additionally, our state-of-the-art idler shaft material production lines by Fuzhou Sanxun empower us to expertly accommodate a wide array of idler diameters ranging fromφ89 mm to φ219 mm, offering a remarkable length spectrum from 190 mm to 2200 mm.Our unwavering dedication to quality shines through in our selection of premium special steels for idlers. We collaborate with esteemed suppliers, such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unrivaled quality and exceptional performance.
Our relentless pursuit of quality excellence is evident in our specialized steel pipe straightening process, which dramatically reduces ovality and straightness variations of roller rings by a remarkable 50% beyond the MT821 standard. The idler's simulated frictional resistance coefficient is impressively lowered from 0.025 to 0.023, while radial runout is fine-tuned from 1.0 mm to an astonishing 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an exceptional 0.20 mm. With an axial load surpassing 15 KN, in line with the MT821 standard, our idlers achieve an elevated precision grade with a service life that exceeds an extraordinary 45,000 hours.
Our production line radiates technological brilliance and achieves complete automation across every phase, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes the epitome of efficiency and innovation.
Our idler shaft processing leverages state-of-the-art fully automated production lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The separation between two milled grooves can be as minute as 190mm,efficiently handling workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, featuring robust welding techniques that prevent wear on the idler shell throughout its impressive service life, guaranteed to last no less than 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings with double-layer seals, our idlers deliver exceptional sealing, minimal rotational resistance, and prolonged durability. We source top-tier bearings from distinguished brands like NSK for unmatched performance.
3. The external dustproof capabilities of our idlers adhere strictly to the MT821 - 1999 regulations, ensuring superior waterproof performance that fully complies with these rigorous standards.
4. Each steel material undergoes thorough pre-treatment to meet the St2-1/2 level. Parts involving welded structures are manufactured in strict accordance with national welding standards, guaranteeing structural alignment with the most recent national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or less, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, emphasizing our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd.! As a national 'Little Giant,' we proudly hold a prominent position in the belt conveyor industry. Our remarkable organization features a substantial registered capital of 260 million yuan and occupies an expansive area of 650 mu, equivalent to approximately 433,333 square meters. Within this vast expanse, we've meticulously crafted 200,000 square meters of cutting-edge factory facilities accompanied by 13,200 square meters of office, living quarters, and essential amenities. Our infrastructure is empowered by over 500 sophisticated belt conveyor processing machines, leading to our impressive total assets of 800 million yuan. With a seamless blend of visionary design, pioneering research, and superior manufacturing, we offer groundbreaking and unmatched belt conveyor solutions. This steadfast dedication has driven an extraordinary annual sales revenue of 500 million yuan, solidifying our status as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a shining symbol of innovation and excellence in technology. As a celebrated national high-tech enterprise, we exemplify intelligent manufacturing in Shanxi Province. Our accolades include the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We are esteemed by the China Heavy Machinery Industry Association for our steadfast contract commitments and outstanding reputation. Our trademarks and products represent supreme quality with an AAA-level accolade in Shanxi Province. We drive progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative achievements are protected by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. With significant contributions to national standards and scientific research, we've set benchmarks with provincial and local standards, earning distinguished recognition in both Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings showcase an extraordinary range of belt conveyors, each masterfully engineered to meet diverse needs. Our premier products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have earned widespread acclaim across markets such as Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele features industry giants like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are fully committed to the pursuit of specialization, refinement, and innovative excellence, striving to become the premier belt conveyor manufacturing hub renowned for its superior intelligence and scale. Our vision is to be acknowledged as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering dedication has earned us the steadfast trust of our users, facilitating market growth and ensuring a 100% repeat purchase rate among loyal customers who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently dedicated to nurturing talent and propelling innovation. Through substantial investments in talent acquisition and development, we have built a robust growth platform attracting the industry's finest talents. Our structured, multi-generational talent echelon seamlessly incorporates the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of promising young minds. Our collaborations with distinguished universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
Industry Conveyor
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