Unveil the pinnacle of technological evolution with our bespoke Maintenance-free Steel Belt Conveyor Idler, engineered to thrive under the most demanding conditions. This idler exemplifies unmatched anti-wear and corrosion-resistant properties, completely sealed to ward off water and dust, making it the quintessential choice for arduous environments like coal mines. Its anti-vibration design guarantees smooth operations and an extended lifespan, setting a new standard in durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly boasts a cutting-edge TKAS idler production line, meticulously crafted by the esteemed Tangshan Kaiyuan. This advanced line is complemented by three semi-automatic production lines from this reputable manufacturer, ensuring unmatched precision and efficacy. Furthermore, we are equipped with two sophisticated idler shaft material production lines from Fuzhou Sanxun, empowering us to proficiently manage a wide array of idler diameters ranging fromφ89 mm to φ219 mm, providing an exceptional length range from 190 mm to 2200 mm.Our unwavering commitment to excellence is highlighted through our choice of premium special steels for idlers. We procure these materials from esteemed suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring exceptional quality and performance.
Our relentless pursuit of superior quality is evident in our specialized steel pipe straightening process, which remarkably reduces ovality and straightness deviations of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is effectively reduced from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an astounding 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an extraordinary 0.20 mm. With an axial load surpassing 15 KN, in accordance with the MT821 standard, our idlers achieve an elevated precision grade, with a service life extending beyond an extraordinary 45,000 hours.
Our production line stands as a testament to technological excellence, achieving full automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes the zenith of efficiency and innovation.
Our idler shaft processing leverages state-of-the-art fully automated production lines, performing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be minimized to 190mm,capable of managing workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are expertly designed for easy replacement, utilizing robust welding techniques to ensure the idler shell remains unworn throughout its remarkable service life, extending for no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with dual-layer seals, our idlers promise exceptional sealing, minimal rotational resistance, and prolonged durability. We employ superior bearings from distinguished brands like NSK for unmatched performance.
3. The external dustproof capabilities of our idlers strictly adhere to the MT821 - 1999 regulations, ensuring superior waterproof performance that complies with these rigorous standards.
4. Every steel material is subjected to rigorous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict compliance with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, emphasizing our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., renowned as a national 'Little Giant' and a distinguished leader in the belt conveyor industry. Our establishment, with a robust registered capital of 260 million yuan, spans an impressive 650 mu, approximately 433,333 square meters. Within this vast expanse, we have meticulously constructed 200,000 square meters of state-of-the-art factory buildings, alongside 13,200 square meters dedicated to offices, accommodations, and essential facilities. Our infrastructure is fortified by over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This commitment has resulted in an extraordinary annual sales revenue of 500 million yuan, securing our status as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of innovation and excellence in technology. Celebrated as a national high-tech enterprise, we set the standard for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the celebrated Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have been highly commended by the China Heavy Machinery Industry Association for our steadfast commitment to contracts and our stellar reputation. Our trademarks and products are synonymous with excellence, boasting an AAA-level quality and reputation in Shanxi Province. We drive advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is guarded by 4 invention patents and 7 newly applied ones, in addition to 52 utility model patents. Our significant contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to meet a variety of requirements. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele comprises industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, amongst others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy emphasizes 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, recognized for superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous process and quality control measures. This steadfast commitment has earned us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who continually applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately dedicated to talent cultivation and innovation advancement. Through substantial investments in talent acquisition and development, we have established a dynamic growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Step into a world of unparalleled innovation and excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd. This illustrious company is renowned for its transformative product line, fueled by an unyielding commitment to revolutionary design and state-of-the-art research and development. Our expert team seamlessly merges established technologies with groundbreaking advancements, courageously overcoming technical challenges to lay a steadfast foundation for pioneering growth. This audacious approach propels us forward, ensuring that every creation we deliver is a beacon of industry-leading innovation.
Stainless Steel Conveyor Idler for Customized Industrial Applications
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