Uncover the pinnacle of industrial engineering with our Custom-made Maintenance-free Steel Belt Conveyor Idler, meticulously crafted to thrive even in the harshest environments. This exceptional idler is fortified with unparalleled anti-wear and corrosion-resistant qualities, boasting a fully sealed design that triumphs over water and dust intrusion. Ideal for the demanding terrains of coal mines, it features an innovative anti-vibration structure that guarantees smooth, uninterrupted operations, redefining endurance and setting a new industry standard for longevity.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes pride in its cutting-edge TKAS idler production line, expertly designed by the acclaimed Tangshan Kaiyuan. This sophisticated setup is further augmented by three semi-automatic production lines from the same distinguished manufacturer, ensuring unparalleled precision and efficiency in production. Additionally, our manufacturing prowess is bolstered by two state-of-the-art idler shaft material production lines from Fuzhou Sanxun, enabling us to proficiently manage a broad spectrum of idler diameters ranging fromφ89 mm to φ219 mm, delivering an impressive length spectrum from 190 mm to 2200 mm.Our unwavering commitment to excellence is illustrated by our choice of premium special steels for idlers, sourced from eminent suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes. This careful selection ensures that we provide unmatched quality and performance.
Our relentless pursuit of superior quality is epitomized by our specialized steel pipe straightening process, achieving a remarkable 50% reduction in ovality and straightness variance of roller rings compared to the MT821 standard. The idler's simulated frictional resistance coefficient is expertly minimized from 0.025 to 0.023, while radial runout is enhanced from 1.0 mm to an impressive 0.35 mm. Post-straightening straightness sees a significant improvement from 1.0 mm to a remarkable 0.20 mm. With an axial load exceeding 15 KN, in line with the MT821 standard, our idlers achieve a superior precision grade, boasting an extraordinary service life exceeding 45,000 hours.
Our production line stands as a testament to cutting-edge technology, achieving complete automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process represents the pinnacle of efficiency and innovation.
Our idler shaft processing harnesses the power of state-of-the-art fully automated production lines, executing precise tasks like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The space between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are masterfully engineered for effortless replacement, employing robust welding techniques to ensure the idler shell remains unscathed throughout its exceptional service life, which extends beyond a remarkable 45,000 hours.
2. With specialized bearings and stamped bearing housings featuring double-layer seals, our idlers offer exceptional sealing, reduced rotational resistance, and prolonged lifespan. We source elite bearings from esteemed brands such as NSK to guarantee unparalleled performance.
3. The external dustproof capabilities of our idlers rigorously adhere to the MT821 - 1999 regulations, ensuring outstanding waterproof performance that fully complies with these stringent standards.
4. Every steel material undergoes a meticulous pre-treatment to achieve the St2-1/2 level. Components involving welded structures are produced in strict accordance with national welding regulations, ensuring structural harmony with the latest national standards.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, highlighting our unwavering commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a nationally recognized 'Little Giant' and an eminent leader in the belt conveyor industry. With a commanding registered capital of 260 million yuan, our expansive domain covers an impressive area of 650 mu, equivalent to approximately 433,333 square meters. Our state-of-the-art facilities include 200,000 square meters of advanced factory buildings, alongside 13,200 square meters dedicated to offices, accommodation, and vital amenities. Our infrastructure is powered by a remarkable assembly of over 500 cutting-edge conveyor processing equipment, contributing to our substantial total assets of 800 million yuan. Through the seamless fusion of visionary design, exemplary research, and premier manufacturing, we deliver groundbreaking and unmatched belt conveyors. This unwavering dedication propels us to an extraordinary annual sales revenue of 500 million yuan, solidifying our status as industry pioneers.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines brightly as a beacon of technological innovation and excellence. As a national high-tech enterprise, we set the standard for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the celebrated Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have been lauded by the China Heavy Machinery Industry Association for our commitment to contracts and impeccable reputation. Our trademarks and products embody excellence, earning an AAA-level quality and a stellar reputation in Shanxi Province. We drive progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is shielded by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our contributions to national standards and scientific research have established benchmarks through provincial and local standards, earning us esteemed acknowledgment in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company offers a remarkable array of expertly engineered belt conveyors, tailored to meet diverse demands. Our premier products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered extensive acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele features industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We remain steadfast in our pursuit of specialization, refinement, and inventive excellence, with the aspiration to become the leading belt conveyor manufacturing center, renowned for intelligence and scale. Our vision is to gain recognition as a national single champion enterprise. By adhering to principles such as 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality control measures. This unwavering commitment has earned us the unwavering trust of our users, fostering market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is deeply committed to nurturing talent and advancing innovation. Through robust investments in talent acquisition and development, we have built a strong platform that draws in the finest industry talent. Our structured, multi-generational talent echelon blends the wisdom of seasoned experts, the vigor of mid-career professionals, and the innovative spirit of aspiring young minds. Our strategic collaborations with prestigious universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; an esteemed leader in the field whose dedication to revitalizing its product lineup is unwavering. With a relentless commitment to groundbreaking design and avant-garde R&D, our illustrious team of experts seamlessly fuses existing technologies with novel advancements. Tackling technical challenges with audacity, we lay a robust foundation for pioneering development and forward momentum, ensuring each product crafted by us reaches the zenith of industry innovation.
Industry Conveyor
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