Unleash the pinnacle of engineering innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, meticulously crafted to thrive in the harshest environments. This extraordinary idler is designed with cutting-edge anti-wear and corrosion-resistant features, fully sealed to triumph against water and dust intrusions, making it the quintessential selection for demanding locations like coal mines. Its state-of-the-art anti-vibration design ensures flawless operations and an extended lifecycle, establishing an unparalleled standard in durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly boasts a cutting-edge TKAS idler production line, meticulously designed by the esteemed Tangshan Kaiyuan. This is further enhanced by the integration of three semi-automatic production lines, also from this prestigious creator, ensuring unmatched precision and productivity. Moreover, we are equipped with two advanced idler shaft material production lines from Fuzhou Sanxun, which empower us to proficiently accommodate a diverse array of idler diameters spanning fromφ89 mm to φ219 mm, offering a truly remarkable length range from 190 mm to 2200 mm.Our unwavering commitment to excellence is profoundly reflected in our choice of premium-grade special steels for idlers. We source these outstanding materials from distinguished suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing unmatched quality and exceptional performance.
Our relentless quest for superior quality manifests through our specialized steel pipe straightening process, which dramatically reduces ovality and straightness variations of roller rings by an astounding 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is remarkably minimized from 0.025 to 0.023, while radial runout is refined from 1.0 mm to an impressive 0.35 mm. The straightness post-straightening improves magnificently from 1.0 mm to an outstanding 0.20 mm. With an axial load exceeding 15 KN, as per the MT821 standard, our idlers achieve a superior precision grade with a service life surpassing an extraordinary 45,000 hours.
Our production line stands as a testament to technological prowess, embodying full automation across every stage, from straightening, pipe cutting, and boring, to stamping, welding, and assembly. This immaculate process epitomizes the zenith of efficiency and innovation.
Our idler shaft processing leverages cutting-edge fully automated production lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two meticulously milled grooves can be as minimal as 190mm,capable of expertly handling workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, utilizing robust welding techniques that ensure the idler shell remains wear-free throughout its exceptional service life, which extends to a minimum of 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings featuring double-layer seals, our idlers guarantee superior sealing, minimal rotational resistance, and extended durability. We employ top-tier bearings from renowned brands like NSK for unparalleled performance.
3. The external dustproof capabilities of our idlers rigorously adhere to the MT821 - 1999 regulations, ensuring exceptional waterproof performance that fully complies with these stringent standards.
4. Every steel material undergoes rigorous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict accordance with national welding standards, guaranteeing structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, highlighting our dedication to superior engineering and performance.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Step into the world of elite innovation with Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' distinguished as a frontrunner in the realm of belt conveyor manufacturing. Supported by a robust registered capital of 260 million yuan, our empire spans an expansive 650 mu, equating to roughly 433,333 square meters. Our facilities shine with 200,000 square meters dedicated to advanced factory operations, complemented by 13,200 square meters for offices, accommodation, and other vital amenities. A powerhouse of over 500 cutting-edge belt conveyor processing equipment elevates our impressive total assets to 800 million yuan. Merging visionary design with groundbreaking research and superior manufacturing capabilities, we deliver innovative belt conveyors, cementing our leadership with an outstanding annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a shining beacon of technological innovation and excellence, is celebrated as a premier national high-tech enterprise. We set the standard for intelligent manufacturing in Shanxi Province, honored with accolades such as the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Applauded by the China Heavy Machinery Industry Association, we are renowned for our steadfast contract commitments and impeccable reputation. Our trademarks and products echo excellence, maintaining an AAA-level quality and reputation in Shanxi Province. Driving progress with a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology, we safeguard our innovations with 4 invention patents, 7 pending patents, and 52 utility model patents. Our contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition throughout Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings present an esteemed array of belt conveyors, meticulously crafted to meet diverse needs. Our flagship products include the DTL general fixed series, DSJ telescopic series, and DTC large inclination series, celebrated across vast markets such as Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele features industry giants like Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, each a testament to our product excellence.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy thrives on the pillars of 'talent, quality, service, innovation, scale, and brand.' We are resolutely committed to specialization, refinement, and inventive brilliance, aspiring to be the preeminent belt conveyor manufacturing hub, distinguished by its superior intelligence and vast scale. Our vision is to earn the esteemed recognition as a national single champion enterprise. By adhering to the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering dedication has secured us the enduring trust of our patrons, enabling market expansion and guaranteeing a 100% repeat purchase rate among loyal customers who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
Industry Conveyor
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