Experience the pinnacle of cutting-edge technology with our Custom-made Maintenance-free Steel Belt Conveyor Idler, meticulously crafted to thrive in the most demanding environments. With unrivaled anti-wear and corrosion-resistant features, each idler is fully encapsulated to guard against water and dust intrusion, making it the ultimate choice for challenging settings like coal mines. Its advanced anti-vibration structure guarantees smooth operations and an extended lifespan, establishing a new standard of durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. operates an advanced TKAS idler production line, ingeniously crafted by the eminent Tangshan Kaiyuan. This is augmented by three semi-automatic production lines from this illustrious manufacturer, ensuring meticulous precision and supreme efficiency. Additionally, we employ two sophisticated idler shaft material production lines from Fuzhou Sanxun, allowing us to expertly accommodate a broad spectrum of idler diameters ranging fromφ89 mm to φ219 mm, delivering an outstanding length range from 190 mm to 2200 mm.Our unwavering commitment to excellence is demonstrated through our choice of premium special steels for idlers. These materials are sourced from esteemed suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, offering unparalleled quality and performance.
Our dedication to superior quality manifests in our specialized steel pipe straightening process, dramatically reducing ovality and straightness deviations of roller rings by a remarkable 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively decreased from 0.025 to 0.023, while radial runout is enhanced from 1.0 mm to an extraordinary 0.35 mm. Post-straightening straightness is refined from 1.0 mm to an exceptional 0.20 mm. Boasting an axial load surpassing 15 KN, as per the MT821 standard, our idlers achieve a heightened precision grade with a service life exceeding a phenomenal 45,000 hours.
Our production line epitomizes technological mastery, achieving full automation across all phases including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process embodies the pinnacle of efficiency and innovation.
Our idler shaft processing harnesses state-of-the-art fully automated production lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of managing workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for seamless replacement, with robust welding techniques that ensure the idler shell remains untouched by wear throughout its extensive service life, which spans no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with dual-layer seals, our idlers promise exceptional sealing, minimal rotational resistance, and extended longevity. We incorporate premier bearings from celebrated brands like NSK for unmatched performance.
3. The external dustproof capabilities of our idlers rigorously adhere to the MT821 - 1999 regulations, ensuring superior waterproof performance that thoroughly meets these rigorous standards.
4. Each steel material undergoes exhaustive pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict compliance with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our dedication to exceptional engineering and performance.
ApplicationIndustries of the Product: The Industrial Belt Conveyor Roller with Customizable Rubber-Coated Design by Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is tailor-made for industries that demand precision and durability. It's perfect for sectors such as mining, logistics, manufacturing, and heavy machinery, where reliability and customization are key.
Company Introduction: Step into the world of innovative engineering with Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a luminary in the domain of belt conveyors. A powerhouse of creativity and precision, we combine monumental scale and cutting-edge technology to redefine what's possible in machinery manufacturing.
1. Company Scale: Experience the grandeur of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a colossus in the industry. With an impressive registered capital of 260 million yuan and sprawling over 650 mu, our facilities feature state-of-the-art factory buildings and comprehensive office spaces, powered by over 500 advanced processing equipment. Our commitment to excellence propels us to an annual sales revenue of a staggering 500 million yuan.
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment boasts a registered capital of 260 million yuan and spans over a monumental area of 650 mu, translating to approximately 433,333 square meters. Within this extensive territory, we've constructed 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters of space for offices, accommodation, and essential facilities. Our infrastructure is powered by over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This commitment has led to an extraordinary annual sales revenue of 500 million yuan, marking us as industry leaders.
2. Achievements and Honors: Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is an emblem of technological innovation and excellence. Proudly recognized as a national high-tech enterprise, we set the benchmark for intelligent manufacturing in Shanxi Province. Our prestigious honors include the Enterprise Technology Center and numerous accolades from the China Heavy Machinery Industry Association, celebrating our outstanding commitment to quality and innovation.
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence in technology. Celebrated as a national high-tech enterprise, we serve as a model for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have earned high commendations from the China Heavy Machinery Industry Association, recognized for our steadfast commitment to contracts and our stellar reputation. Our trademarks and products symbolize excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers: At the heart of Xingsheng Company's offerings lies a superior range of belt conveyors, crafted to fulfill diverse industry needs. Our acclaimed products, such as the DTL general fixed series and DSJ telescopic series, are celebrated across China. Our prestigious clientele includes leading industry players, demonstrating the trust and excellence synonymous with our brand.
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to cater to a variety of requirements. Our flagship products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy: At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy revolves around a commitment to excellence. We thrive on innovation, quality, and service, aspiring to lead in the belt conveyor industry. Our vision to achieve national acclaim as a single champion enterprise is realized through our dedication to quality and customer satisfaction, ensuring repeat business and trust.
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is embedded in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, noted for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
Enterprise: Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a beacon of industrial enterprise, setting the standard for excellence with its unwavering dedication to quality and innovation, making it a formidable presence in the machinery manufacturing landscape.Qualification: Yuanping Xingsheng Machinery Manufacturing Co., Ltd. boasts unparalleled qualifications that underscore our expertise and commitment to producing high-quality machinery solutions that exceed industry standards and expectations.Certificate: Our certificates stand as a testament to Yuanping Xingsheng Machinery Manufacturing Co., Ltd.'s commitment to excellence, quality, and innovation, reinforcing our position as a leader in the machinery manufacturing industry.
R&D Center: The heart of innovation at Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our R&D Center is dedicated to pioneering research and development, driving advancements in machinery technology and setting new benchmarks for excellence.
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
Industry Conveyor
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