Experience the pinnacle of engineering with our Heavy-Duty Customized Idler for Coal Mine Industry - a marvel of innovation crafted for relentless performance in harsh environments. This robust idler features exceptional anti-wear and corrosion-resistant properties, fully sealed to combat water and dust infiltration, making it the unparalleled choice for the rigors of coal mining. Its anti-vibration technology guarantees smooth, uninterrupted operations and extends its service life, establishing a new standard in durability and reliability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is proud to utilize a premier TKAS idler production line, devised with precision by the esteemed Tangshan Kaiyuan. This is further enhanced by complementing with three semi-automatic production lines, also crafted by this distinguished manufacturer, ensuring our operations are synonymous with precision and efficacy. Moreover, our facility includes two innovative idler shaft material production lines from Fuzhou Sanxun, allowing us to proficiently manage a broad spectrum of idler diameters ranging fromφ89 mm to φ219 mm, providing an impressive length capacity from 190 mm to 2200 mm.Our unwavering dedication to excellence is reflected in our choice of superior special steels for our idlers. We meticulously source these premium materials from acclaimed suppliers such as Xuzhou Guanghuan and TISCO stainless steel pipes, ensuring unrivaled performance and quality.
Our commitment to quality is epitomized in our specialized steel pipe straightening process, which reduces ovality and straightness deviations of roller rings by an astounding 50% compared to the MT821 standard. The idler's simulated frictional resistance is lowered remarkably from 0.025 to 0.023, while radial runout improves significantly from 1.0 mm to an excellent 0.35 mm. Post-straightening straightness advances from 1.0 mm to an exceptional 0.20 mm. With an axial load capacity exceeding 15 KN per MT821 standards, our idlers achieve a higher precision grade with a service life surpassing an exceptional 45,000 hours.
Our production line is a testament to technological excellence, achieving complete automation across every stage, encompassing straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process embodies the pinnacle of efficiency and innovative engineering.
Our state-of-the-art idler shaft processing employs cutting-edge fully automated production lines, executing detailed operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two precision-milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are meticulously engineered for effortless replacement, employing robust welding techniques that ensure the idler shell remains unscathed throughout its extensive lifespan, exceeding no less than 45,000 hours.
2. Incorporating specially designed bearings and stamped bearing housings with dual-layer seals, our idlers guarantee exceptional sealing performance, minimal rotational resistance, and extended durability. We employ premium bearings from elite brands such as NSK to deliver unparalleled operational efficiency.
3. The external dustproof capabilities of our idlers stringently conform to the MT821 - 1999 standards, ensuring superior waterproofing that complies completely with these demanding criteria.
4. Each steel component undergoes exhaustive pre-treatment to achieve the St2-1/2 grade. Parts requiring welded assemblies are manufactured in strict compliance with national welding standards, guaranteeing structural integrity in line with the most recent national regulations.
5. The rotational resistance coefficient of our upper idlers is precisely 0.022 or lower, while our lower idlers boast an even more impressive coefficient, not exceeding 0.02, highlighting our unwavering commitment to top-tier engineering and performance.
Applicationsindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a heralded national 'Little Giant' and a vanguard in the realm of belt conveyors. Our prominent establishment is fortified by a registered capital of 260 million yuan, commanding an expansive area of 650 mu, approximately 433,333 square meters. Within this vast expanse, we have meticulously constructed 200,000 square meters of cutting-edge factory spaces, complemented by a comprehensive 13,200 square meters dedicated to offices, accommodation, and essential facilities. Our infrastructure thrives with over 500 advanced sets of belt conveyor processing equipment, which play a pivotal role in our astounding total assets of 800 million yuan. By ingeniously integrating visionary design, groundbreaking research, and superior manufacturing, we consistently deliver innovative and unmatched belt conveyors. This unwavering commitment has propelled us to achieve an extraordinary annual sales revenue of 500 million yuan, firmly establishing our leadership in the industry.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a pillar of innovation and unmatched technological excellence. Lauded as a national high-tech enterprise, we epitomize intelligent manufacturing leadership in Shanxi Province. Our array of prestigious accolades includes the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. With high commendations from the China Heavy Machinery Industry Association, we are recognized for our unwavering commitment to contracts and our stellar reputation. Our trademarks and products are synonymous with excellence, proudly holding an AAA-level quality and reputation in Shanxi Province. We pioneer advancements through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative genius is protected by 4 invention patents and 7 newly applied ones, supplemented by 52 utility model patents. Our substantial contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature a distinguished lineup of belt conveyors, each meticulously designed to meet a broad spectrum of needs. Our signature products include the celebrated DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our revered clientele includes industry frontrunners such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is intricately woven into a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We remain resolute in our pursuit of specialization, refinement, and inventive brilliance, aspiring to become the preeminent belt conveyor manufacturing hub, renowned for its superior intelligence and extensive scale. Our vision is to earn recognition as a national single champion enterprise. By steadfastly adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering dedication has garnered us the enduring trust of our users, facilitating market growth and ensuring a 100% repeat purchase rate among our devoted customers, who consistently laud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is ardently devoted to nurturing talent and fostering innovation. Through significant investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly integrates the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with distinguished universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Unleash the power of innovation and excellence with Xingsheng Machinery; a beacon of distinction in the industry, renowned for its relentless dedication to revitalizing its product portfolio. Fueled by a steadfast commitment to groundbreaking design and state-of-the-art R&D, our team of experts seamlessly fuses existing technologies with pioneering advancements, addressing technical challenges with audacity. This bold approach lays a robust foundation for trailblazing development and forward momentum, ensuring every product we create defines the zenith of industry innovation.
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