Introducing our exceptional High Quality Factory Custom-made Conveyor Idler. This idler is engineered to be maintenance-free, boasting anti-wear and anti-corrosion qualities. It's sealed, waterproof, dustproof, and anti-vibration, crafted from high-quality steel for unparalleled performance.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we pride ourselves on operating a superior TKAS idler production line by the renowned Tangshan Kaiyuan. Complementing this are three additional semi-automatic idler lines from the same esteemed manufacturer. Our prowess extends to two advanced idler shaft material lines, crafted by the illustrious Fuzhou Sanxun, empowering us to handle idlers across a diverse diameter spectrum.φ89 mm-φ219mm with a versatile length range extending from 190mm to 2200mm.Our pursuit of excellence is underscored by our choice of top-tier special steels for idlers, sourced from the eminent Xuzhou Guanghuan to the acclaimed Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our unwavering commitment to quality is evident in our specialized straightening process for steel pipes. This precise method slashes ovality and straightness errors of roller rings by an impressive 50% against the MT821 standard. The idler's frictional resistance coefficient is finely tuned from 0.025 to 0.023, and radial runout is remarkably reduced from 1.0 mm to a mere 0.35 mm; post-straightening straightness achieves a stunning improvement from 1.0 mm to 0.20 mm. Boasting an axial load surpassing 15 KN as per MT821 standards, our idlers' lifespan is elevated to surpass an astonishing 45,000 hours.
Our production line is a beacon of technological ingenuity, achieving full automation in the idler production process, encompassing straightening, pipe cutting, boring, stamping, welding, and assembly. This cohesive operation sets a benchmark for efficiency and innovation.
Our idler shaft processing harnesses state-of-the-art fully automatic production lines for precise operations. These lines facilitate servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and flat groove milling on the idler shaft, achieving incredible precision.The minimal distance between milled grooves is a meticulous 190mm,while accommodating workpieces up to a substantial 2200
mmT
echnological level
1, Our idlers are thoughtfully designed for effortless replacement, with robust and enduring welding craftsmanship ensuring no wear on the idler shell for its full service life, which extends impressively beyond 45,000 hours. 2, Our idlers are equipped with specialized bearings and stamped bearing housings with dual-layer seals. This design promises exceptional sealing, minimal rotational resistance, and remarkable longevity.
We employ premium bearings from renowned imported brands to guarantee optimal performance.
3, The idlers' dustproof capabilities adhere rigorously to MT821 - 1999 standards, and their waterproof attributes are equally compliant, reflecting our commitment to excellence.
4, Every steel material undergoes comprehensive pre-treatment to achieve the St2-1/2 level. For welded structures, we ensure national welding standards are strictly followed, ensuring structural integrity in line with the latest national standards.
5, The rotational resistance coefficient for upper idlers is precisely calibrated to 0.022 or lower, while lower idlers maintain an even more impressive coefficient not exceeding 0.02, underscoring our dedication to superior engineering.industries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' in the field of belt conveyors. Our prestigious company is fortified by a robust registered capital of 260 million yuan and spans an impressive 650 mu, equivalent to approximately 433,333 square meters. We have thoughtfully developed 200,000 square meters of cutting-edge factory buildings, complemented by 13,200 square meters dedicated to offices, accommodation, and auxiliary facilities. Our arsenal includes over 500 sophisticated belt conveyor processing equipment sets, contributing to our formidable total assets of 800 million yuan. We excel in harmonizing cutting-edge design, research, and manufacturing to craft novel and distinctive belt conveyors. This commitment yields an impressive annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and technological prowess. As a national high-tech enterprise, we proudly serve as a demonstration enterprise for intelligent manufacturing in Shanxi Province. Our accolades are many, including recognition as the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Commended by the China Heavy Machinery Industry Association, our reputation for contractual commitment and excellence in Shanxi Province is unparalleled. Our trademarks and products are hallmarks of excellence, earning us a AAA-level quality and reputation. We further our dedication to advancement with a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative spirit is protected by 4 invention patents, 7 newly applied patents, and 52 utility model patents. Our contributions to national standards and scientific research set benchmarks, earning esteemed recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's offerings is an exquisite array of belt conveyors, each crafted with meticulous precision to meet diverse needs. Our flagship products include the DTL general fixed series, DSJ telescopic series, and DTC large inclination series. These remarkable products have secured their position in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and innovative excellence, aspiring to become the preeminent belt conveyor manufacturing hub, distinguished by superior intelligence and scale. Our vision is to ascend as a national single champion enterprise. We uphold the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' complemented by rigorous process and quality control. This steadfast dedication garners the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal patrons, who consistently extol our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is devoted to nurturing talent and fostering innovation. By consistently investing in talent acquisition and development, we have forged a robust growth platform that attracts industry elites. Our structured, multi-generational talent echelon blends the wisdom of seasoned experts, the vigor of middle-aged professionals, and the innovation of youthful minds. Collaborations with esteemed universities, research institutions, and leading domestic enterprises bolster our R&D and innovation capabilities, catapulting us to the forefront of technological advancements.
With an unwavering dedication to innovation and a legacy of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. has continually rejuvenated its product portfolio. The company is passionately engaged in pioneering design and advanced research and development of new products while adeptly transforming existing technologies. By overcoming numerous technical challenges, Xingsheng Machinery has built a formidable foundation that drives its groundbreaking development initiatives forward, ensuring it remains at the forefront of industry advancements.
Industry Conveyor
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