Embrace the pinnacle of industrial innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, meticulously engineered to thrive in the harshest environments. This extraordinary idler boasts unrivaled anti-wear and corrosion-resistant attributes, expertly sealed to fend off water and dust, making it a formidable choice for the demanding coal mine sector. Its advanced anti-vibration design guarantees smooth, uninterrupted operation while extending the product's lifecycle, setting an unparalleled standard for durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we are proud to operate an elite TKAS idler production line, expertly crafted by the renowned Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines, also engineered by this prestigious maker, ensuring unmatched precision and efficiency. Our capabilities are further broadened by two state-of-the-art idler shaft material production lines from Fuzhou Sanxun, enabling us to masterfully handle a diverse array of idler diameters, ranging fromφ89 mm to φ219 mm, with an impressive length spectrum ranging from 190 mm to 2200 mm.Our unwavering dedication to quality shines through in our choice of high-grade special steels for idlers. We procure these premium materials from distinguished suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing unparalleled quality and performance excellence.
Our relentless pursuit of perfection is evident through our specialized steel pipe straightening process, which significantly reduces ovality and straightness deviations of roller rings by a remarkable 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively lowered from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an astounding 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, as per the MT821 standard, our idlers achieve an elevated precision grade with a service life surpassing an extraordinary 45,000 hours.
Our production line stands as a testament to technological excellence, achieving full automation across every stage, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes the zenith of efficiency and innovation.
Our idler shaft processing leverages cutting-edge fully automated production lines to execute precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,while adeptly handling workpieces up to an impressive maximum length of 2200mm.
Technological expertise
1. Our idlers are ingeniously designed for easy replacement, featuring robust welding techniques that ensure the idler shell remains unscathed throughout its remarkable service life, extending at least 45,000 hours.
2. Incorporating specialized bearings and stamped bearing housings with dual-layer seals, our idlers promise exemplary sealing, reduced rotational resistance, and enhanced longevity. We employ top-of-the-line bearings from esteemed brands like NSK to deliver unmatched performance.
3. The external dustproof capacities of our idlers rigorously adhere to the MT821 - 1999 regulations, ensuring exceptional waterproof performance in full compliance with these stringent standards.
4. Every steel material undergoes rigorous pre-treatment to achieve the St2-1/2 level. Components involving welded structures are manufactured in strict conformance with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers showcase an even more remarkable coefficient, not exceeding 0.02, highlighting our dedication to superior engineering and performance.
ApplicationIndustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a celebrated national 'Little Giant' leading the belt conveyor industry with pride and prestige. With an impressive registered capital of 260 million yuan, our vast empire stretches over a monumental 650 mu, equivalent to approximately 433,333 square meters, adorned with 200,000 square meters of state-of-the-art factory buildings. Our expansive facilities include 13,200 square meters for dynamic offices, comfortable accommodation, and essential amenities. Powered by over 500 highly advanced sets of belt conveyor processing equipment, our total assets have reached an astonishing 800 million yuan. Through visionary design, cutting-edge research, and exceptional manufacturing, we create innovative and unrivaled belt conveyors. This unwavering dedication has positioned us as industry leaders, yielding an extraordinary annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. epitomizes innovation and technological excellence. As a national high-tech enterprise, we're a shining example of intelligent manufacturing in Shanxi Province. Our esteemed awards include the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. High commendations from the China Heavy Machinery Industry Association recognize our unwavering commitment to contracts and our superb reputation. Our trademarks and products stand as symbols of excellence, boasting an AAA-level quality and reputation in Shanxi Province. Driven by advancement, we host a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative strength is safeguarded by 4 invention patents and 7 newly filed applications, along with 52 utility model patents. Our significant contributions to national standards and scientific research have defined benchmarks, earning respected recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings showcase an exceptional lineup of belt conveyors, each meticulously engineered to meet diverse needs. Our flagship products, including the DTL general fixed series, DSJ telescopic series, and DTC large inclination series, have gained widespread acclaim across markets such as Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele features industry giants like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, refinement, and inventive brilliance, aiming to become the premier belt conveyor manufacturing hub, distinguished for its superior intelligence and scale. Our vision is to be recognized as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering commitment has earned us the lasting trust of our users, facilitating market growth and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. With substantial investments in talent acquisition and development, we have established a dynamic growth platform attracting the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly combines the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery, a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring every product we craft stands at the pinnacle of industry innovation.
Industry Conveyor
){kind=link}