Introducing our meticulously engineered Custom-made Maintenance-free Steel Belt Conveyor Idler, crafted to withstand the harshest environments. This premium solution offers anti-wear, corrosion-resistant, sealed, waterproof, and dustproof features, alongside superior anti-vibration capabilities—perfect for rigorous coal mine applications.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our esteemed enterprise, Yuanping Xingsheng Machinery Manufacturing Co., Ltd., stands out in the industry with a cutting-edge TKAS idler production line, expertly crafted by the illustrious Tangshan Kaiyuan. In addition, we boast three robust semi-automatic idler production lines also from Tangshan Kaiyuan, as well as two advanced idler shaft production lines innovatively engineered by Fuzhou Sanxun. This unparalleled infrastructure empowers us to adeptly process an impressive variety of idlers with diameters ranging fromφ89 mm-φ219mm, and a remarkable length spectrum extending from 190mm - 2200mm.Our unwavering commitment to excellence is demonstrated by our selection of high-caliber special steels for idlers, sourced from prestigious providers like Xuzhou Guanghuan and the renowned Taiyuan Iron and Steel (TISCO) stainless steel pipes.
We pride ourselves on an unwavering dedication to superior quality, executing specialized straightening processes for steel pipes that remarkably reduce ovality and straightness errors of roller rings by an extraordinary 50% compared to the MT821 standard. Experience optimal performance with a simulated frictional resistance coefficient reduced from 0.025 to 0.023; radial runout improved from 1.0 mm to an impressive 0.35 mm; and post-straightening straightness enhanced from 1.0 mm to an outstanding 0.20 mm. With an axial load surpassing 15 KN, as per MT821 directives, our idlers achieve a lifespan elevated by an entire precision grade, surpassing 45,000 operational hours.
Our production line showcases a pinnacle of technological innovation, achieving total automation in every facet of the idler production process, encompassing straightening, pipe cutting, boring, stamping, welding, and assembly. This flawless execution exemplifies our commitment to efficiency and cutting-edge innovation.
Our idler shaft processing leverages state-of-the-art fully automatic production lines, ensuring precision in servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and flat groove milling operations on the idler shaft. Remarkably, the distance between two milled grooves can be as compact as 190mm,with the capability to process workpieces up to an impressive maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for seamless replacement, with robust welding craftsmanship that ensures no wear on the idler shell over its extensive service life, impressively enduring for at least 45,000 hours.
2. Equipped with specialized high-performance bearings and stamped bearing housings featuring dual-layer seals, our idlers guarantee superior sealing, minimized rotational resistance, and extended longevity. We incorporate top-tier bearings from renowned brands like SKF for unparalleled performance.
3. Our idlers' external dustproof capabilities strictly adhere to MT821 - 1999 standards, with waterproof performance equally compliant with these rigorous benchmarks.
4. Every steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. For welded structures, manufacturing conforms strictly to national welding standards, ensuring structural integrity in line with the latest national criteria.
5. Demonstrating our unwavering commitment to engineering excellence, the rotational resistance coefficient of our upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more remarkable metric, not exceeding 0.02.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Step into the dynamic realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished national 'Little Giant' enterprise celebrated for its expertise in belt conveyors. With a noteworthy registered capital of 260 million yuan, our expansive facility covers 650 mu, translating to roughly 433,333 square meters, where 200,000 square meters are meticulously developed with cutting-edge factory buildings. Our premises are further enhanced with 13,200 square meters of sophisticated offices, accommodations, and auxiliary facilities. Armed with over 500 advanced belt conveyor processing equipment sets, our total assets reach an impressive 800 million yuan. By seamlessly integrating innovative design, cutting-edge research, and meticulous manufacturing, we deliver groundbreaking belt conveyors that drive an annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly stands as a paragon of technological innovation and excellence. Hailed as a national high-tech enterprise, we shine as a demonstration enterprise for Shanxi Province's intelligent manufacturing. Our accolades include the honor of the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Recognized by the China Heavy Machinery Industry Association, we are esteemed for our unwavering commitment to contracts and our unparalleled reputation. Our distinguished trademarks and products resonate excellence throughout Shanxi Province, characterized by AAA-level quality and reputation. A doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology further highlights our relentless pursuit of advancement. Our innovative edge is safeguarded by 4 invention patents, complemented by 7 newly applied patents and 52 utility model patents. We've pioneered contributions to national standards and scientific research, establishing benchmarks with provincial and local standards, proudly celebrated with esteemed recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's offerings is an exquisite range of belt conveyors, crafted with precision to cater to diverse requirements. Our flagship products, including the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have secured their prestigious place in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele comprises industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name just a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy is anchored in a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We are resolute in our quest for specialization, refinement, and innovative excellence, aspiring to ascend as the foremost belt conveyor manufacturing hub, renowned for its exceptional intelligence and scale. Our vision is to become a national single champion enterprise. Firmly upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control. This steadfast commitment has earned us the unwavering trust of our patrons, enabling market expansion and securing a 100% repeat purchase rate among devoted clients, who consistently acclaim our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is dedicated to cultivating talent and championing innovation. Through relentless investment in talent acquisition and development, we've established a robust growth platform that appeals to industry elites. Our well-structured, multi-generational talent echelon blends the wisdom of seasoned experts, the vigor of mid-career professionals, and the innovative spirit of youthful minds. Collaborations with distinguished universities, research institutions, and leading domestic enterprises have bolstered our R&D and innovation capabilities, propelling us to the forefront of technological advancements.
With an unwavering dedication to innovation and a rich heritage of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. has consistently breathed new life into its product line. Our passionate engagement in pioneering design and advanced R&D empowers us to seamlessly transform existing technologies into cutting-edge solutions. By triumphing over numerous technical challenges, we have laid a solid foundation that fuels our trailblazing progress.
Industry Conveyor
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