Presenting our High Quality Factory Custom-made Conveyor Idler, engineered for excellence with standout features such as Maintenance-free operation, Anti-wear resilience, Anti-corrosion protection, and a robust Sealed Waterproof and Dustproof design. Experience top-tier vibration resistance combined with Premium Steel construction, making it the ideal choice for your conveyor needs.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our esteemed company, Yuanping Xingsheng Machinery Manufacturing Co., Ltd., is proud to feature a state-of-the-art TKAS idler production line, curated by the distinguished Tangshan Kaiyuan. This line is complemented by three semi-automatic idler production lines from the same renowned manufacturer, ensuring precision in every product. Additionally, our facilities boast two cutting-edge idler shaft material production lines, crafted by the illustrious Fuzhou Sanxun, equipping us with the capability to manufacture a wide range of idlers with varying diameters fromφ89 mm-φ219mm and an impressive length range spanning from 190mm - 2200mmOur commitment to quality extends to sourcing high-grade special steels for idlers, ensuring durability and performance. We partner with esteemed suppliers such as Xuzhou Guanghuan and the prestigious Taiyuan Iron and Steel (TISCO) for top-quality stainless steel pipes, reinforcing our dedication to superior product standards.
Our unwavering commitment to quality is evident as we undertake specialized straightening for steel pipes. This precise process slashes ovality and straightness errors of roller rings by an impressive 50% compared to the MT821 standard. The simulated frictional resistance coefficient of our idler has been reduced from 0.025 to a remarkable 0.023, radial runout improved from 1.0 mm to an excellent 0.35 mm, and post-straightening straightness enhanced from 1.0 mm to a stellar 0.20 mm. Withstanding an axial load exceeding 15 KN as per the MT821 standard, our idlers boast a lifespan elevated by one precision grade, surpassing 45,000 hours of reliable service.
Our production process epitomizes technological excellence and innovation, achieving full automation at every stage of idler production. From straightening to pipe cutting, boring, stamping, welding, and assembly, each step is executed with precision, ensuring seamless and efficient operations.
Our idler shaft processing harnesses the power of cutting-edge, fully automatic production lines, capable of performing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations on the idler shaft. Remarkably, the distance between two milled grooves can be as minimal as 190mm, with the capability to handle workpieces up to a substantial length of 2200mm
Technological level
1, Our idlers are ingeniously designed for effortless replacement, with welding craftsmanship that ensures durability and no wear on the idler shell throughout its extensive standard service life of at least 45,000 hours.
2, Our idlers are equipped with specialized bearings and stamped bearing housings featuring dual-layer seals, guaranteeing superior sealing, minimal rotational resistance, and exceptional longevity. To ensure peak performance, we utilize elite bearings sourced from reputable imported brands, aligning with our commitment to excellence.
3, Our idlers boast external dustproof capabilities in strict compliance with MT821 - 1999 regulations, while their waterproof performance meets these rigorous standards for assured reliability.
4, Every steel material is subjected to thorough pre-treatment to achieve the St2-1/2 level. For welded structures, manufacturing adheres strictly to national welding standards, ensuring structural conformity with the latest national criteria.
5, With a rotational resistance coefficient of precisely 0.022 or below for upper idlers, and an even lower coefficient not exceeding 0.02 for lower idlers, our engineering prowess ensures superior performance and efficiency.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished national 'Little Giant' enterprise that commands respect in the field of belt conveyors. Our company proudly holds a substantial registered capital of 260 million yuan. Spread across an expansive 650 mu, equivalent to a sprawling 433,333 square meters, we have meticulously constructed 200,000 square meters of advanced factory buildings. Our premises also boast 13,200 square meters dedicated to state-of-the-art offices, comfortable accommodation, and essential auxiliary facilities. With over 500 advanced sets of belt conveyor processing equipment, we possess total assets reaching an impressive 800 million yuan. Seamlessly integrating cutting-edge design, research, and manufacturing processes, we specialize in delivering innovative and unique belt conveyors, achieving a remarkable annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a pillar of technological innovation and excellence. As a recognized national high-tech enterprise, we serve as a model demonstration enterprise for intelligent manufacturing in Shanxi Province. Our honors include the esteemed Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Acknowledged by the China Heavy Machinery Industry Association, we are celebrated for our dedication to contracts and outstanding reputation. Our trademarks and products are synonymous with excellence in Shanxi Province, reflecting our AAA-level quality and reputation. The establishment of a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology further underscores our commitment to advancement. Our innovative spirit is protected by 4 invention patents and bolstered by 7 newly applied ones, along with 52 utility model patents. We have set benchmarks in national standards and scientific research with provincial and local standards, earning esteemed recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's offerings is a comprehensive range of belt conveyors, each expertly designed to cater to diverse requirements. Our flagship products boast the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These outstanding products have captured markets throughout Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele features industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We remain dedicated to the pursuit of specialization, refinement, and innovative excellence, aspiring to emerge as the preeminent belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to become a national single champion enterprise. Upholding the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we exercise rigorous process and quality control. This unwavering commitment has garnered us the trust and loyalty of our users, facilitating market expansion and ensuring a perfect 100% repeat purchase rate among our dedicated patrons, who consistently praise our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and fostering innovation. Through continuous investment in talent acquisition and development, we have constructed a robust growth platform that attracts the finest industry talents. Our structured, multi-generational talent echelon seamlessly blends the wisdom of senior experts, the vigor of middle-aged professionals, and the innovation of youthful minds. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly strengthened our R&D and innovation capabilities, propelling us to the forefront of technological advancements.
With a steadfast commitment to innovation and a tradition of excellence, Xingsheng Machinery has consistently revitalized its product offerings, passionately engaging in both groundbreaking design and advanced R&D of new products while seamlessly transforming existing technologies. Overcoming a myriad of technical challenges, the company has established a robust foundation that propels its pioneering development forward.
Industry Conveyor
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